Woodward easYgen-3000, Installation Manual, Page: 5 / 67

Manual Manual 37223E 37223E easYgen-3000 easYgen-3000 Series Series (Package (Package P1) P1) - - Genset Genset Control Control
© © Woodward Woodward Page Page 5/67 5/67
Figures and Tables Figures and Tables
Figures Figures
Figure 4-1: easYgen-3200 - plastic housing Figure 4-1: easYgen-3200 - plastic housing ....................... .................................................. ...................................................... ...................................................... ................................................ ..................... 11 11
Figure 4-2: easYgen-3100 - sheet metal housing Figure 4-2: easYgen-3100 - sheet metal housing .......................... ..................................................... ...................................................... ..................................................... ...................................... ............ 11 11
Figure 4-3: Plastic housing - panel-board cutout Figure 4-3: Plastic housing - panel-board cutout .......................... ..................................................... ...................................................... ..................................................... ...................................... ............ 12 12
Figure 4-4: Plastic housing easYgen-3000 - dimensions Figure 4-4: Plastic housing easYgen-3000 - dimensions ........................ ................................................... ...................................................... ..................................................... ............................ .. 13 13
Figure 4-5: Plastic housing - drill plan Figure 4-5: Plastic housing - drill plan ........................... ...................................................... ..................................................... ..................................................... ...................................................... ........................... 15 15
Figure 4-6: Sheet metal housing easYgen-3000 - dimensions Figure 4-6: Sheet metal housing easYgen-3000 - dimensions .......................... ..................................................... ..................................................... ............................................. ................... 16 16
Figure 4-7: Sheet metal housing - drill plan Figure 4-7: Sheet metal housing - drill plan ........................ ................................................... ...................................................... ...................................................... ................................................ ..................... 17 17
Figure 4-8: easYgen-3200 - Figure 4-8: easYgen-3200 - terminal arrangem terminal arrangement - rear view ent - rear view ......................... .................................................... ...................................................... .............................................. ................... 18 18
Figure 5-1: Wiring diagram – overview Figure 5-1: Wiring diagram – overview ......................... .................................................... ...................................................... ..................................................... ..................................................... ........................... 19 19
Figure 6-1: Power supply Figure 6-1: Power supply ........................... ...................................................... ...................................................... ..................................................... ..................................................... ............................................... .................... 22 22
Figure 6-2: Power su Figure 6-2: Power supply - crank waveform at maximum load pply - crank waveform at maximum load ......................... .................................................... ..................................................... ............................................. ................... 22 22
Figure 6-3: Charging alternator input/output Figure 6-3: Charging alternator input/output ........................... ...................................................... ..................................................... ..................................................... ............................................ ................. 23 23
Figure 6-4: Voltage measuring - generator Figure 6-4: Voltage measuring - generator ......................... .................................................... ..................................................... ..................................................... ................................................. ...................... 24 24
Figure 6-5: Voltage measuring - generator windings, 3Ph 4W Figure 6-5: Voltage measuring - generator windings, 3Ph 4W ......................... .................................................... ..................................................... ............................................. ................... 25 25
Figure 6-6: Voltage measuring - generator measuring inputs, 3Ph 4W Figure 6-6: Voltage measuring - generator measuring inputs, 3Ph 4W .......................... ..................................................... ...................................................... ............................... .... 25 25
Figure 6-7: Voltage measuring - generator windings, 3Ph 3W Figure 6-7: Voltage measuring - generator windings, 3Ph 3W ......................... .................................................... ..................................................... ............................................. ................... 26 26
Figure 6-8: Voltage measuring - generator measuring inputs, 3Ph 3W Figure 6-8: Voltage measuring - generator measuring inputs, 3Ph 3W .......................... ..................................................... ...................................................... ............................... .... 26 26
Figure 6-9: Voltage measuring - generator windings, 1Ph 3W Figure 6-9: Voltage measuring - generator windings, 1Ph 3W ......................... .................................................... ..................................................... ............................................. ................... 27 27
Figure 6-10: Voltage measuring - generator measuring inputs, 1Ph 3W Figure 6-10: Voltage measuring - generator measuring inputs, 1Ph 3W ......................... ................................................... ..................................................... ............................... .... 27 27
Figure 6-11: Voltage measuring - generator windings, 1Ph 2W (phase-neutral) Figure 6-11: Voltage measuring - generator windings, 1Ph 2W (phase-neutral) ........................... ...................................................... ........................................... ................ 28 28
Figure 6-12: Voltage measuring - generator measuring inputs, 1Ph 2W (phase-neutral) Figure 6-12: Voltage measuring - generator measuring inputs, 1Ph 2W (phase-neutral) ........................ ................................................... ................................. ...... 28 28
Figure 6-13: Voltage measuring - generator windings, 1Ph 2W (phase-phase) Figure 6-13: Voltage measuring - generator windings, 1Ph 2W (phase-phase) ......................... ................................................... ............................................... ..................... 29 29
Figure 6-14: Voltage measuring - generator measuring inputs, 1Ph 2W (phase-phase) Figure 6-14: Voltage measuring - generator measuring inputs, 1Ph 2W (phase-phase) .......................... ..................................................... ................................. ...... 29 29
Figure 6-15: Voltage measuring - mains Figure 6-15: Voltage measuring - mains ........................ ................................................... ...................................................... ..................................................... ..................................................... ........................... 30 30
Figure 6-16: Voltage measuring - mains PT windings, 3Ph 4W Figure 6-16: Voltage measuring - mains PT windings, 3Ph 4W ....................... .................................................. ...................................................... ............................................. .................. 31 31
Figure 6-17: Voltage measuring - mains measuring inputs, 3Ph 4W Figure 6-17: Voltage measuring - mains measuring inputs, 3Ph 4W .......................... .................................................... ..................................................... .................................... ......... 31 31
Figure 6-18: Voltage measuring - mains PT windings, 3Ph 3W Figure 6-18: Voltage measuring - mains PT windings, 3Ph 3W ....................... .................................................. ...................................................... ............................................. .................. 32 32
Figure 6-19: Voltage measuring - mains measuring inputs, 3Ph 3W Figure 6-19: Voltage measuring - mains measuring inputs, 3Ph 3W .......................... .................................................... ..................................................... .................................... ......... 32 32
Figure 6-20: Voltage measuring - mains PT windings, 1Ph 3W Figure 6-20: Voltage measuring - mains PT windings, 1Ph 3W ....................... .................................................. ...................................................... ............................................. .................. 33 33
Figure 6-21: Voltage measuring - mains measuring inputs, 1Ph 3W Figure 6-21: Voltage measuring - mains measuring inputs, 1Ph 3W .......................... .................................................... ..................................................... .................................... ......... 33 33
Figure 6-22: Voltage measuring - mains PT windings, 1Ph 2W (phase-neutral) Figure 6-22: Voltage measuring - mains PT windings, 1Ph 2W (phase-neutral) ........................... ...................................................... ........................................... ................ 34 34
Figure 6-23: Vo Figure 6-23: Voltage measuring - mains measuring inputs, 1Ph 2W (ph ltage measuring - mains measuring inputs, 1Ph 2W (phase-neutral) ase-neutral) ......................... .................................................... ...................................... ........... 34 34
Figure 6-24: Voltage measuring - mains PT windings, 1Ph 2W (phase-phase) Figure 6-24: Voltage measuring - mains PT windings, 1Ph 2W (phase-phase) ........................ ................................................... ................................................ ..................... 35 35
Figure 6-25: Voltage measuring - mains measuring inputs, 1 Figure 6-25: Voltage measuring - mains measuring inputs, 1Ph 2W (ph Ph 2W (phase-phase) ase-phase) ........................... ...................................................... ...................................... ........... 35 35
Figure 6-26: Voltage measuring - busbar (system 1) 1Ph 2W (phase-phase) Figure 6-26: Voltage measuring - busbar (system 1) 1Ph 2W (phase-phase) ........................... ...................................................... ................................................ ..................... 36 36
Figure 6-27: Voltage measuring - busbar PT windings, 1Ph 2W (phase-neutral) Figure 6-27: Voltage measuring - busbar PT windings, 1Ph 2W (phase-neutral) .......................... ..................................................... ........................................... ................ 37 37
Figure 6-28: Voltage measuring - busbar measuring inputs, 1Ph 2W (phase-neutral) Figure 6-28: Voltage measuring - busbar measuring inputs, 1Ph 2W (phase-neutral) ........................ ................................................... ...................................... ........... 37 37
Figure 6-29: Voltage measuring - busbar PT windings, 1Ph 2W (phase-phase) Figure 6-29: Voltage measuring - busbar PT windings, 1Ph 2W (phase-phase) ........................ .................................................. ............................................... ..................... 38 38
Figure 6-30: Voltage measuring - busbar measuring inputs, 1Ph 2W (phase-phase) Figure 6-30: Voltage measuring - busbar measuring inputs, 1Ph 2W (phase-phase) .......................... ..................................................... ...................................... ........... 38 38
Figure 6-31: Current measuring - Figure 6-31: Current measuring - generator generator ........................ ................................................... ...................................................... ...................................................... ................................................ ..................... 39 39
Figure 6-32: Current measuring - Figure 6-32: Current measuring - generator, L1 L2 L3 generator, L1 L2 L3 ........................... ..................................................... ..................................................... ...................................................... ............................. .. 40 40
Figure 6-33: Current measuring - Figure 6-33: Current measuring - generator, phase Lx generator, phase Lx ........................... ..................................................... ..................................................... ...................................................... ............................. .. 40 40
Figure 6-34: Current measuring - Figure 6-34: Current measuring - mains current mains current ........................... ...................................................... ..................................................... ..................................................... ....................................... ............ 41 41
Figure 6-35: Current measuring - Figure 6-35: Current measuring - mains, phase Lx mains, phase Lx ....................... .................................................. ...................................................... ...................................................... ...................................... ........... 41 41
Figure 6-36: Current measuring - ground current Figure 6-36: Current measuring - ground current ......................... .................................................... ..................................................... ..................................................... ....................................... ............ 42 42
Figure 6-37: Power measuring - direction of power Figure 6-37: Power measuring - direction of power .......................... ..................................................... ..................................................... ..................................................... .................................. ....... 43 43
Figure 6-38: MPU - principle overview Figure 6-38: MPU - principle overview ......................... .................................................... ...................................................... ..................................................... ..................................................... ........................... 46 46
Figure 6-39: MPU input Figure 6-39: MPU input ........................ ................................................... ...................................................... ...................................................... ...................................................... ................................................... ........................ 46 46
Figure 6-40: Minimal necessary input voltage depending on Figure 6-40: Minimal necessary input voltage depending on frequency frequency ......................... .................................................... ...................................................... ............................... .... 46 46
Figure 6-41: Discrete inputs - Figure 6-41: Discrete inputs - alarm/control input - positive signal alarm/control input - positive signal ........................... ...................................................... ...................................................... .................................... ......... 47 47
Figure 6-42: Discrete inputs - Figure 6-42: Discrete inputs - alarm/control input - negative signal alarm/control input - negative signal ........................... ..................................................... ..................................................... .................................... ......... 48 48
Figure 6-43: Discrete inputs - alarm/control inputs - operation logic Figure 6-43: Discrete inputs - alarm/control inputs - operation logic ......................... .................................................... ..................................................... ................................... ......... 49 49
Figure 6-44: Relay outputs Figure 6-44: Relay outputs ......................... .................................................... ...................................................... ...................................................... ...................................................... .............................................. ................... 50 50
Figure 6-45: Analog inputs - wiring two-pole senders Figure 6-45: Analog inputs - wiring two-pole senders ....................... .................................................. ...................................................... ...................................................... ................................. ...... 51 51
Figure 6-46: Analog inputs - wiring single-pole senders Figure 6-46: Analog inputs - wiring single-pole senders ........................ ................................................... ...................................................... ..................................................... ............................ .. 52 52
Figure 6-47: Analog inputs - wiring single- and two-pole senders Figure 6-47: Analog inputs - wiring single- and two-pole senders ........................ ................................................... ..................................................... ........................................ .............. 53 53
Figure 6-48: Analog controller output - Wiring and external jumper setting Figure 6-48: Analog controller output - Wiring and external jumper setting ........................ ................................................... .................................................... ......................... 54 54