Woodward 2301E-HT Product Manual Download Page 72

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Manual 35092

2301E-HT Hydro (Francis Turbines)

Woodward

SERVICE
MENU

PROGRAMMED
VALUE

DEFAULT
VALUE

TUNABLE RANGE
MINIMUM

MAXIMUM

01 MONITOR ALARMS

01 Governor Reset

FALSE

TRUE

02 Governor Alarm

Monitor

03 Level Signal Fail

Monitor

04 Rem Ref Sig Fail

Monitor

05 Speed Bias Sig Fail

Monitor

06 Sm Gate Mismatch

Monitor

07 Modbus Link Error

Monitor

08 Dirty Oil Switch

Monitor

09 Governor Shutdown

Monitor

10 Creep Detected

Monitor

11 Breaker Open Time Exceed

Monitor

12 Base Load Ref Sig Fail

Monitor

13 Gate Limit Sig Fail

Monitor

14 Rmt Level Ref Sig Fail

Monitor

15 Speed Sensor #1 Fail

Monitor

16 Speed Sensor #2 Fail

Monitor

17 AIO LINKnet Comm Alarm

Monitor

18 AIO LINKnet Temp Alarm

Monitor

02 MONITOR SHUTDOWNS

01 Governor Reset

FALSE

TRUE

02 Governor Shutdown

Monitor

03 First Shutdown

Monitor

04 Speed Signal Fail

Monitor

05 Unit Overspeed

Monitor

06 Lrg Gate Mismatch

Monitor

07 Gate Pos Sig Fail

Monitor

08 Incomplete Start

Monitor

09 Modbus Input Sd

Monitor

10 ESD Input Sd

Monitor

11 Power Up Shutdown

Monitor

03 CAL ANALOG INPUTS

01 AN IN #1

Monitor

02 AN IN #1-Offset

-100

100

03 AN IN #1-Gain

0,5

04 AN IN #2

Monitor

05 AN IN #2-Offset

-100

100

06 AN IN #2-Gain

0,5

07 Load Sense Offset

-100

100

08 Load Sense Gain

100

03A CAL AN IN LINKNET

01 AN IN #1

Monitor

02 AN IN #1-Offset

-100

100

03 AN IN #1-Gain

0.5

04 AN IN #2

Monitor

05 AN IN #2-Offset

-100

100

06 AN IN #2-Gain

0.5

07 AN IN #3

Monitor

08 AN IN #3-Offset

-100

100

09 AN IN #3-Gain

0.5

10 AN IN #4

Monitor

11 AN IN #4-Offset

-100

100

Released

Summary of Contents for 2301E-HT

Page 1: ...Product Manual 35092 Revision A 1 2019 Original Instructions 2301E HT Hydro Francis Turbines P N 8237 2046 Installation and Operation Manual Released ...

Page 2: ... to the equipment Any such unauthorized modifications i constitute misuse and or negligence within the meaning of the product warranty thereby excluding warranty coverage for any resulting damage and ii invalidate product certifications or listings Translated Publications If the cover of this publication states Translation of the Original Instructions please note The original source of this public...

Page 3: ...PTER 4 ENTERING CONTROL SETPOINTS 33 Introduction 33 Control Assistant PC Interface 33 Configure Menu Descriptions 35 CHAPTER 5 PRODUCT SUPPORT AND SERVICE OPTIONS 56 Product Support Options 56 Product Service Options 56 Returning Equipment for Repair 57 Replacement Parts 57 Engineering Services 58 Contacting Woodward s Support Organization 58 Technical Assistance 59 APPENDIX A MODBUS LIST 60 APPE...

Page 4: ... Notes 10 Figure 3 1 AIO Loop Powered LINKnet HT 15 Figure 3 2 AIO Self Powered LINKnet HT 15 Figure 3 3 Gate Limit 17 Figure 3 4 Speed Deadband Function 18 Figure 3 5 Gate Position 20 Figure 3 6 Pond Level Control Accuracy 24 Figure 3 7a Control Diagram 1 of 2 31 Figure 3 7b Control diagram 2 of 2 32 Figure 4 1 Control Assistant 33 Figure 4 2 Inspector 34 Figure 4 3 RS 232 34 Figure 4 4 RS 422 34...

Page 5: ...ver control system An overtemperature or overpressure shutdown device may also be needed for safety as appropriate Personal Protective Equipment The products described in this publication may present risks that could lead to personal injury loss of life or property damage Always wear the appropriate personal protective equipment PPE for the job at hand Equipment that should be considered includes ...

Page 6: ...ions in Woodward Manual 82715 Guide for Handling and Protection of Electronic Controls Printed Circuit Boards and Modules Follow these precautions when working with or near the control 1 Avoid the build up of static electricity on your body by not wearing clothing made of synthetic materials Wear cotton or cotton blend materials as much as possible because these do not store static electric charge...

Page 7: ... market of electrical equipment designed for use within certain voltage limits North American Compliance These listings are limited only to those units bearing the appropriate CSA identification and marking CSA CSA Certified for Class I Division 2 Groups A B C D T3 or T4 Hazardous Locations and ordinary locations at 70 C ambient For use in Canada and the United States Certificate 1150575 NOTE Wiri...

Page 8: ... for marked products The products with RCM on the label have a DoC available but all products comply with CISPR11 Group 1 Class A emissions per EN IEC 61000 6 4 via Electromagnetic Interference EMI testing This product is part of Fixed Installations Special Conditions for Safe Use The control must be installed in a suitable enclosure The final combination must be approved by the local authority ha...

Page 9: ...ed and load of Francis hydraulic turbines with one gate analog output in generator applications The control hardware includes 1 Load Sensor 1 Actuator Driver 1 MPU Speed Sensor 1 Configurable Analog Output 2 Configurable Analog Inputs 8 Discrete Switch Inputs 3 inputs are configurable 4 Configurable Discrete Relay Driver Outputs 2 Serial Ports RS 232 and RS 422 Refer to Manual 26641 2301E Digital ...

Page 10: ... personnel must prepare and install the unit This chapter provides general information about how to install the 2301E HT digital control for Francis turbines For detailed information about how to perform the product installation see Manual 26691 2300E Hardware Manual Figure 2 1a 2301E HT Control Wiring Diagram 1 of 3 Released ...

Page 11: ...Manual 35092 2301E HT Hydro Francis Turbines Woodward 9 Figure 2 1b 2301E HT Control Wiring Diagram 2 of 3 Released ...

Page 12: ...ual 35092 2301E HT Hydro Francis Turbines Woodward 10 Figure 2 1c 2301E HT Control Wiring Diagram Notes In this application the load share lines are not used The CAN communication is also not used Released ...

Page 13: ... a trip and stop the turbine It is not possible to change a damaged sensor with the turbine running Analog Inputs Two analog inputs are available 4 20 mA Their functions can be chosen from one of the below listed Pond Tail Level This analog input is mandatory if pond tail level control is desired Speed Bias This analog input comes from a synchronizer load controller If the synchronizer load contro...

Page 14: ... and Lower can also be done through Modbus Creep Input 1 Creep Input 2 Creep detection requires two inputs from proximity probes or from ZVPU interface modules By monitoring the Creep 1 and Creep 2 discrete inputs the control can detect when the unit is creeping Dirty Oil Switch Input This input is intended to be used when a dirty oil indicator has a contact switch on it When this discrete input c...

Page 15: ...Actuator Output Analog Outputs Two analog outputs are available Actuator output and Analog 1 output The Actuator output can be configured either for 4 20 mA 0 20 mA or for 0 200 mA Analog Output 1 is 4 20 mA only and it is a configurable analog output This output has the following options Tachometer Analog Output default Gate Position Gate Limit Speed Adjustment Pond Tail Level Pond Tail Level Set...

Page 16: ...tected when a start command is issued and the turbine speed does not reach a configured value in a configured time Minor gate Position Mismatch The control continuously compares the actual gate position to the gate position demand in the control If they do not match within the Minor Mismatch Window for more than the Minor Mismatch Delay time the control will issue a Minor Mismatch alarm Overspeed ...

Page 17: ...l 35092 2301E HT Hydro Francis Turbines Woodward 15 Figure 3 1 AIO Loop Powered LINKnet HT Figure 3 2 AIO Self Powered LINKnet HT For more information regarding the LINKnet HT refer to Manual 26640 Released ...

Page 18: ...d and many values monitored via Modbus communications The proper connection for RS 232 and RS 422 can be found in the 2301E hardware manual The communication ports must be connected with an approved jacketed serial communication cable The connector must be secured to the 2301E HT to prevent contact with other circuits There is also a CAN port available for I O expansion with an AIO 8 AI and 2 AO L...

Page 19: ...ntrol raises the gate limit is configured as Auto Raise Rate When the breaker closes the gate limit steps to the Maximum Gate Limit If the unit experiences a load rejection the gate limit will automatically step to the Speed No Load Limit When the 2301E HT is given a stop command and the unit is on line the Gate Limit steps to the actual gate position and ramps to 0 at the Stop Rate There is an op...

Page 20: ...eed The overspeed detection is also ignored at the same time the speed signal failure is ignored as mentioned above In addition it is delayed by one second in order to avoid nuisance trips due to electrical noise on the speed signal When the control is in Maintenance Mode all speed signals speed signal failures and overspeeds are ignored An overspeed test feature is available so that the mechanica...

Page 21: ...pens the speed set point returns to the Speed No Load Ref The 2301E HT digital control has two sets of PID gains off line and on line The only difference between off line control and isochronous control is that the off line gains are used during off line control and the on line gains are used during isochronous control When the off line isochronous PID algorithm is in control a temporary compensat...

Page 22: ...100 plus the Droop percentage For example at 5 Droop the High Limit would be 105 When the on line Droop PID algorithm is not in control Manual Maintenance Auto Follow Isochronous control modes Baseload it calculates a droop speed set point based on the current speed and gate position This provides a bumpless transfer into On line Droop speed control The Droop Speed Set Point or Speed Adjust can be...

Page 23: ...l Reference Control Mode The Remote Pond Tail Level Reference control mode provides a way of directly controlling the 2301E HT set point remotely The Remote Pond Tail Level Reference can be the 4 to 20 mA from one of the analog inputs or it can be a value from Modbus The Remote Pond Tail Level Reference Control Mode can be enabled by closing BOTH the Raise and Lower discrete inputs at the same tim...

Page 24: ...or When this mode has been configured and the discrete input is closed the 2301E HT tracks current gate position and forces all control modes to follow When the discrete input opens up the 2301E HT will assume control in the control mode that is selected at the time the Auto Follow discrete input opened up The same contact that controls the Auto Follow discrete input must control the transfer rela...

Page 25: ...evel set point Each time the Level Control mode is enabled the control will use the preset level set point The set point can still be adjusted using the Raise and Lower commands If a bumpless transfer is needed or desired when Level Control is enabled the control should be set to follow actual level and gate position When Level Control is enabled the gates will stay where they are at that time The...

Page 26: ...s possible to choose which control mode the control will assume just after the breaker is closed The options are position control baseload control level control or remote baseload control One of these controls will be enabled after the breaker closes and it is possible to switch between these control modes at any time Valve Driver Gate The 2301E HT digital control s valve driver can be configured ...

Page 27: ... If they do not match within the Minor Mismatch Window for more than the Minor Mismatch Delay time the control will issue a Minor Mismatch alarm If the gate position does not match the demand within the Gross Mismatch Window for more than the Gross Mismatch Delay time the control will issue a Gross Mismatch Shutdown Brake Permissive One of the 2301E HT relay outputs can be configured to act as a B...

Page 28: ...s or decreasing switches This means that the relay energizes as the unit speed is increasing above the set point for a determined time or decreasing below the set point during a determined time Each speed switch has a High set point High Delay Low set point and Low Delay When the speed switch is configured as an increasing switch the High set point is the trigger point and the Low set point is the...

Page 29: ...rigger will be triggered if the kW keeps above the High set point for the High Delay Time and it will be reset if the kW keeps below the Low set point for Low Delay Time When the kW switch is configured as a decreasing switch the Low set point is the trigger point and the High set point is the reset point The trigger will be triggered if the kW keeps below the Low set point for the Low Delay Time ...

Page 30: ...ition is cleared and the control is given a Reset command A reset command can be issued to the control through a configurable discrete input or Modbus A reset is automatically issued during every Start command to the control The following is a list of conditions that result in an Alarm only Level Signal Failure If the Pond Tail Level control input signal fails this alarm goes TRUE Pond Tail Level ...

Page 31: ...put the control will shut down the unit Power up Trip This shutdown occurs when the 2301E HT is turned on or reset Emergency Shutdown If the ESD Discrete Input occurs the 2301E HT will be tripped but the ESD discrete output won t de energize This is used to prevent trip loops Calibrate Mode The 2301E HT has a Calibrate Mode to assist with the system s control calibration The Calibrate Mode can be ...

Page 32: ... timing the gates must be forced to 5 The timer must be reset in case any time has been accumulated on the timer The gates must then be forced from 5 to 95 at full hydraulic rate The 2301E HT measures the time that it takes to the gates to get from 25 gate position to 75 gate position This time is then multiplied by two to get the gate timing in the opening direction This time can be recorded or a...

Page 33: ...Manual 35092 2301E HT Hydro Francis Turbines Woodward 31 Control Diagram Figure 3 7a Control Diagram 1 of 2 Released ...

Page 34: ...Manual 35092 2301E HT Hydro Francis Turbines Woodward 32 Figure 3 7b Control diagram 2 of 2 Released ...

Page 35: ...is being used for monitoring Control Assistant was developed by Woodward to be a Servlink OpcServer client software product that provides a generic PC interface to any control and is a very powerful setup testing and troubleshooting tool Control Assistant provides a means of shutting down and placing the control in the I O Lock mode for Configuration saving values in the control EEPROM and resetti...

Page 36: ...Manual 35092 2301E HT Hydro Francis Turbines Woodward 34 Figure 4 2 Inspector 2301E 50 RXD TXD TXD RXD Figure 4 3 RS 232 2301E Figure 4 4 RS 422 Released ...

Page 37: ...saved to a file and can be loaded into this 2301E HT control to reprogram it to the saved values or into another 2301E HT at a later time Configure Menu Descriptions When the user enters on this menu the 2301E HT hardware will shut down all inputs and then the turbine will be stopped Remember that the turbine will stop abruptly 01 FUNCTION SELECT The functions that will be used in the 2301E HT for...

Page 38: ...gure the analog inputs The functions that each analog input can assume are listed below 1 NOT USED 2 POND TAIL LEVEL 3 REMOTE SPEED REFERENCE 4 REMOTE BASELOAD REFERENCE 5 ANALOG SPEED BIAS 6 GATE POSITION FEEDBACK 7 ANALOG GATE POSITION LIMITER 8 REMOTE LEVEL REFERENCE The first analog input can have a special function if the Speed Bias is configured to come from an analog source parameter 02 SIG...

Page 39: ...r any of the following options 1 NOT USED 2 MANUAL CONTROL ENABLE 3 POND TAIL LEVEL CONTROL ENABLE 4 AUTO FOLLOW ENABLE 5 GATE LIMIT RAISE 6 GATE LIMIT LOWER 7 CREEP INPUT 1 8 CREEP INPUT 2 9 DIRTY OIL SWITCH INPUT 10 GOVERNOR RESET 11 EXTERNAL START PERMISSIVE 12 UNLOAD 13 BASELOAD ENABLE 14 SPEED BIAS RAISE 15 SPEED BIAS LOWER 16 LOCAL REMOTE 17 ENABLE kW DROOP 01 CONFIG DI 6 F 1 1 17 See list a...

Page 40: ...R OPEN 21 KW SWITCH 1 22 KW SWITCH 2 23 REMOTE LEVEL REFERENCE INPUT FAILURE 24 SPEED SWITCH 3 25 SPEED INPUT 2 FAULT 01 CONFIG RELAY 2 1 1 25 See relay option list above 02 RELAY 2 FUNCTION The user can see the programmed function 03 CONFIG RELAY 3 1 1 25 See relay option list above 04 RELAY 3 FUNCTION The user can see the programmed function 05 CONFIG RELAY 4 1 1 25 See relay option list above 0...

Page 41: ...they are consistent throughout the use of the control Ex The elevation can be entered in feet but then all other elevations and set points related to pond level control must be in terms of feet 03 1 HEAD 2 TAIL 1 1 2 Enter 1 if the 2301E HT will be used for HEAD Level control or enter a 2 if it will be used for TAIL level control 04 CONFIG SET POINT 1 1 2 This option selects what set point is used...

Page 42: ...escriptions 01 MONITOR ALARMS This menu displays all governor alarms and the current condition A TRUE indication next to any alarm indicates the alarm condition is present and a FALSE indicates the alarm condition is not present 01 GOVERNOR RESET TRUE or FALSE This value can be tuned TRUE and then back to FALSE to reset the 2301E HT digital control 02 GOVERNOR ALARM MONITOR 03 LEVEL SIGNAL FAIL MO...

Page 43: ...n the 2301E HT 08 LOAD SENSE GAIN 13 0 100 This menu item is the number used to calibrate the full power value of the 2301E HT Adjust this value when the generator is with full power in order to read the correct full power in the 2301E HT 03A CAL AN IN LINKNET This menu allows you to directly monitor the number generated by the current on all eight analog inputson the LINKnet HT module Each analog...

Page 44: ... for proper calibration 22 AN IN 8 MONITOR This menu item monitors the current on analog input 8 23 AN IN 8 OFFSET 0 100 100 This menu item is the number added to the raw current throughout the current range This is used to adjust the current s y axis intercept for proper calibration 24 AN IN 8 GAIN 1 0 5 2 This menu item is the number that is multiplied by the raw current throughout the range Thi...

Page 45: ...cts the output current The integer can be set to any of the following 4 20 mA 0 20 mA 0 200 mA 1 0 4 mA 0 mA 0 mA 2 25 8 mA 5 mA 50 mA 3 50 12 mA 10 mA 100 mA 4 75 16 mA 15 mA 150 mA 5 100 20 mA 20 mA 200 mA 6 Manually controlled analog value 04 MANUAL AO 1 VALUE 0 10 110 This menu item can be adjusted to any value between 10 and 110 of full scale If the previous menu item SELECT ANALOG OUT is tun...

Page 46: ...The user can see the programmed function for the analog output 1 02 AO1 LOW LIM VAL 0 30000 30000 Configure the low value of this analog output 4 mA 03 AO1 HIGH LIM VAL 0 30000 30000 Configure the high value of this analog output 20 mA 07A CONFIG AN OUT LINKNET This menu allows you to define the scale of the analog outputs for the LINKnet HT module 01 ANALOG OUT 1 FUNCTION MONITOR The user can see...

Page 47: ...the speed deadband 1 Not used 2 Deadband on line 3 Deadband always 04 HIGH DEADBAND 0 05 0 5 This menu item defines the top portion of the deadband window in percent of rated speed 05 LOW DEADBAND 0 05 0 5 This menu item defines the bottom portion of the 1 deadband window in percent of rated speed 06 START SPEED 50 10 100 This menu item defines the speed at which the control is seeing a valid spee...

Page 48: ...osition transducer 11 GP SIG FILTER TC 0 01 0 001 5 This menu item is the time constant for the Lag Tau filter used to filter the gate position signal from the transducer When this number is tuned to 0 01 then the filter is basically turned off It is recommended that this value remain at 0 01 unless noise problems are present on the gate position signal 11 GATE LIMIT This menu contains items relat...

Page 49: ...m defines the dither amplitude frequency 06 DITHER FREQUENCY MONITOR This menu item displays the dither frequency that is being used 07 DITHER AMPLITUDE 0 0 100 This menu item defines the dither amplitude in 13 GATE VALVE DRIVER P This menu contains items related to the proportional valve driver 01 ACTUATOR DEMAND MONITOR This menu item displays the 2301E HT digital control s actuator gate demand ...

Page 50: ...e Control analog input scaled 04 REM SPD MODBUS ENABLED MONITOR It displays if the accepted remote speed value will be from Modbus 05 REMOTE SPD REFERENCE MONITOR Is displays the actual value of the Remote speed reference 06 AI VALUE 4 mA 0 200 200 Configure the value of the Remote reference when the current input is 4 mA 07 AI VALUE 20 mA 100 200 200 Configure the value of the Remote reference wh...

Page 51: ...e or in isochronous mode 03 OFFLINE I GAIN 0 2 0 001 50 This menu item defines the integral gain used when the unit is off line or in isochronous mode 04 OFFLINE D GAIN 100 0 001 50 This menu item defines the derivative gain used when the unit is off line or in isochronous mode In order to disable this gain this parameter must stay on 100 05 ONLINE P GAIN 1 0 0 001 50 This menu item defines the pr...

Page 52: ... the speed at which the brakes can be enabled 03 BRAKE ENABLE GPOS 2 0 100 This menu item defines the gate position at which the brakes can be enabled This value should be set slightly higher than 0 to allow for gate position transducer drifting 04 BRAKE ON TIMER 60 0 10000 This menu item defines how long the brakes will be applied once all permissives have been met 05 BRAKE ON PULSE TIME 15 0 100...

Page 53: ...us communication on the RS 232 port This will deactivate the Servlink communication 26 SYNCHRONIZE 01 SPEED BIAS MONITOR This menu item displays the Synchronizer Load Control bias value 02 SPEED BIAS ANALOG GAIN 1 0 001 100 This menu item defines the Synchronizer Load Control bias gain This number is multiplied by the Speed Bias signal 03 SPD BIAS AN SIG FILTR TC 0 01 0 001 3 This menu item define...

Page 54: ...FALSE 12 SPD SW3 HI SET 100 0 0 0 200 0 This is the high of rated set point for the speed switch When the switch is increasing this set point is the trip point of the speed switch When the switch is decreasing this set point is the reset point of the speed switch 13 SPD SW3 HI DELAY 0 0 0 0 600 0 This is the time in seconds that the speed should be greater than HI SET to energize the relay when co...

Page 55: ...increasing then this value should be set to FALSE 02 kW SW1 HI SET 50 0 0 100 0 This is the high set point for the kW switch When the switch is increasing this set point is the trip point of the kW switch When the switch is decreasing this set point is the reset point of the kW switch 03 kW SW1 HI DELAY 0 0 0 0 600 0 This is the time in seconds that the kW should be greater than HI SET to energize...

Page 56: ...or circuit breaker open command is given when an unload command is given 02 GENERATOR MAXIMUM LOAD 5000 10 30000 This menu item defines the Generator Maximum Load in kW i e the generator rated load 03 GEN MAX BASELOAD VALUE 4000 10 30000 This menu item defines the Generator Maximum Baseload value in kW 04 GEN MIN BASELOAD VALUE 200 10 30000 This menu item defines the Generator Minimum Baseload val...

Page 57: ...t 01 OVERSPEED TEST ENABLED MONITOR 02 ACTUAL SPEED MONITOR 03 MAX SPEED REACHED MONITOR 04 RESET MAX SPEED TRUE or FALSE This menu item will reset the item MAXIMUM SPEED REACHED when it is tuned from FALSE to TRUE 05 OST REMMAINING TIME MONITOR This is the remaining time to the overspeed test be disabled automatically if the test is not completed or forgotten for the operator 06 TURBINE RUNNING P...

Page 58: ... also be handled through the OEM or Packager Please review your equipment system documentation for details Woodward Business Partner Support Woodward works with and supports a global network of independent business partners whose mission is to serve the users of Woodward controls as described here A Full Service Distributor has the primary responsibility for sales service system integration soluti...

Page 59: ... option is applicable to mechanical products only Returning Equipment for Repair If a control or any part of an electronic control is to be returned for repair please contact your Full Service Distributor in advance to obtain Return Authorization and shipping instructions When shipping the item s attach a tag with the following information return number name and location where the control is insta...

Page 60: ... products interface For information on these services please contact one of the Full Service Distributors listed at www woodward com directory Contacting Woodward s Support Organization For the name of your nearest Woodward Full Service Distributor or service facility please consult our worldwide directory at www woodward com directory which also contains the most current product support and conta...

Page 61: ...pe of Fuel gas gaseous diesel dual fuel etc Power Output Rating Application power generation marine etc Control Governor Information Control Governor 1 Woodward Part Number Rev Letter Control Description or Governor Type Serial Number Control Governor 2 Woodward Part Number Rev Letter Control Description or Governor Type Serial Number Control Governor 3 Woodward Part Number Rev Letter Control Desc...

Page 62: ... Choose Servlink 0 False 1 True 0 0018 Enable Baseload 0 False 1 True 0 0019 Enable Baseload Remote Reference 0 False 1 True 0 0020 RESET MAX SPEED REACHED 0 False 1 True 0 0021 Disable Manual Control 0 False 1 True 0 0022 DISABLE AUTO FOLLOW 0 False 1 True 0 0023 Disable Level Control 0 False 1 True 0 0024 Disable Baseload 0 False 1 True 0 0025 SPARE 0 False 1 True 0 0026 Disable Baseload Remote ...

Page 63: ...Feedback Fail 0 False 1 True 1 0006 Shutdown Incomplete Start 0 False 1 True 1 0007 Shutdown Modbus Input Shutdown 0 False 1 True 1 0008 Shutdown ESD Input Shutdown 0 False 1 True 1 0009 POWER UP SHUTDOWN 0 False 1 True 1 0010 NOT USED 0 False 1 True 1 0011 NOT USED 0 False 1 True 1 0012 NOT USED 0 False 1 True 1 0013 NOT USED 0 False 1 True 1 0014 NOT USED 0 False 1 True 1 0015 NOT USED 0 False 1...

Page 64: ...1 0045 F Configurable Contact 1 closed 0 False 1 True 1 0046 G Configurable Contact 2 closed 0 False 1 True 1 0047 H Configurable Contact 3 closed 0 False 1 True 1 0048 ESD Relay Output 1 energized 0 False 1 True 1 0049 Config Relay Output 2 energized 0 False 1 True 1 0050 Config Relay Output 3 energized 0 False 1 True 1 0051 Config Relay Output 4 energized 0 False 1 True 1 0052 HARDWARE ANALOG IN...

Page 65: ...e Limit Use Analog Input 0 False 1 True 1 0088 Remote Ref Modbus 0 False 1 True 1 0089 Remote Ref Analog 0 False 1 True 1 0090 PID On Line Selected 0 False 1 True 1 0091 Turbine Stopped speed less than 2 0 False 1 True 1 0092 Off Ln Isoch Spd Ref At Lower Limit 0 False 1 True 1 0093 Off Ln Isoch Spd Ref Follow Actl Pos 0 False 1 True 1 0094 Off Ln Isoch Spd Ref At Start Up 0 False 1 True 1 0095 Of...

Page 66: ...001 Gate Position Scaled programmed 100 3 0002 Gate Limit Percentage 100 3 0003 Unit Speed RPM 10 3 0004 Maximum Speed Since Last Start RPM 10 3 0005 Pond Tail Level Scaled programmed 10 3 0006 Pond Tail Level Setpoint Scaled programmed 10 3 0007 Pond Tail Level Gate Position Setpoint Scaled programmed 100 3 0008 Remote Reference Scaled programmed 100 3 0009 DSLC Speed Bias 5 to 5 100 3 0010 Auxil...

Page 67: ...s 1 3 0042 Online Speed Reference rpm 10 3 0043 HARDWARE SPEED INPUT 2 RPM RPM 1 3 0044 Analog Input 1 LINKnet mA mA 10 3 0045 Analog Input 2 LINKnet mA mA 10 3 0046 Analog Input 3 LINKnet mA mA 10 3 0047 Analog Input 4 LINKnet mA mA 10 3 0048 Analog Input 5 LINKnet mA mA 10 3 0049 Analog Input 6 LINKnet mA mA 10 3 0050 Analog Input 7 LINKnet mA mA 10 3 0051 Analog Input 8 LINKnet mA mA 10 3 0052 ...

Page 68: ... 15 SPEED BIAS LOWER 7 CREEP INPUT 1 16 LOCAL REMOTE 8 CREEP INPUT 2 17 ENABLE kW DROOP 9 DIRTY OIL SWITCH INPUT For analog reads 28 through 30 30028 30030 the discrete outputs configurations are defined as follows 1 NOT USED 14 INCOMPLETE START 2 GATE POSITION SWITCH 1 15 MINOR GATE POSITION MISMATCH 3 GATE POSITION SWITCH 2 16 OVERSPEED 4 SPEED SWITCH 1 17 DIRTY OIL INDICATION 5 SPEED SWITCH 2 1...

Page 69: ... 62 through 63 30062 30063 the analog output configuration is defined as follows 1 NOT USED 7 POND TAIL LEVEL SETPOINT 2 TACHOMETER 8 AUX INPUT DSLC BIAS 3 GATE POSITION 9 ACTUATOR OUTPUT 4 GATE LIMIT 10 ACTIVE POWER 5 SPEED ADJUSTMENT 11 BASELOAD REFERENCE kW 6 POND TAIL LEVEL Released ...

Page 70: ...or 03 Cnfg Analog In 2 6 1 8 04 Analog In 2 Function Monitor 04A CONFIG AN IN LINKNET 01 Cnfg Analog In 1 1 1 8 02 Analog In 1 Function Monitor 03 Cnfg Analog In 2 1 1 8 04 Analog In 2 Function Monitor 05 Cnfg Analog In 3 1 1 8 06 Analog In 3 Function Monitor 07 Cnfg Analog In 4 1 1 8 08 Analog In 4 Function Monitor 09 Cnfg Analog In 5 1 1 8 10 Analog In 5 Function Monitor 11 Cnfg Analog In 6 1 1 ...

Page 71: ... 1 Function Monitor 03 AO 1 Current Output Monitor 07A CONFIG AN OUT LINKNET 01 Config AO 1 1 1 11 02 AO 1 Function Monitor 03 AO 1 Current Output Monitor 04 Config AO 2 1 1 11 05 AO 2 Function Monitor 06 AO 2 Current Output Monitor 08 CONFIG LEVEL CTRL 01 Minimum Elevation 4 30000 30000 02 Maximum Elevation 20 30000 30000 03 1 Head 2 Tail 1 1 2 04 Config Setpoint 1 1 2 05 Fix Spd in Level FALSE F...

Page 72: ...IO LINKnet Temp Alarm Monitor 02 MONITOR SHUTDOWNS 01 Governor Reset FALSE FALSE TRUE 02 Governor Shutdown Monitor 03 First Shutdown Monitor 04 Speed Signal Fail Monitor 05 Unit Overspeed Monitor 06 Lrg Gate Mismatch Monitor 07 Gate Pos Sig Fail Monitor 08 Incomplete Start Monitor 09 Modbus Input Sd Monitor 10 ESD Input Sd Monitor 11 Power Up Shutdown Monitor 03 CAL ANALOG INPUTS 01 AN IN 1 Monito...

Page 73: ...e 0 10 110 04A CAL AN OUT LINKNET 01 Calibrate Enabled Monitor 02 Forced An Out 1 Monitor 03 Select Analog Out 1 1 1 6 04 Manual AO 1 Value 0 10 110 05 Forced An Out 2 Monitor 06 Select Analog Out 2 1 1 6 07 Manual AO 2 Value 0 10 110 05 CAL DISCRETE INPUTS 01 DI 1 A Run Stop Monitor 02 DI 2 B Raise Monitor 03 DI 3 C Lower Monitor 04 DI 4 D Breaker Monitor 05 DI 5 E ESD Input Monitor 06 DI 6 F Con...

Page 74: ...Frst Mode When Brk Close 2 1 4 11 Frst Mode When Brk Close Monitor 12 Local Remote Both Monitor 09 UNIT SPEED 01 Unit Speed SS1 Monitor 02 Unit Speed SS2 Monitor 03 Maximum Speed Monitor 04 Reset Max Speed FALSE FALSE TRUE 05 Use Spd Deadband 1 1 3 06 High Deadband 0 05 0 5 07 Low Deadband 0 05 0 5 08 Start Speed 50 10 100 09 Time to Start Spd 20 1 600 10 Top Speed Window 110 98 110 11 Botm Speed ...

Page 75: ...3 Offline Valve Gain 1 0 50 04 Online Valve Gain 1 0 50 05 Dither Frequency 2 1 5 06 Dither Frequency Monitor 07 Dither Amplitude 0 0 100 13 VALVE DRIVER P 01 Actuator Demand Monitor 14 MANUAL AND MAINT 01 Manual Mode Enabled Monitor 02 Enable Maint Mode FALSE FALSE TRUE 03 Preset Value 0 10 110 04 GoTo Preset Value FALSE FALSE TRUE 15 OFFLIN ISOCH CTRL 01 Offline Isoch Ref Monitor 02 I m in Contr...

Page 76: ...wer Rate 1 0 01 1000 11 Level Gate Rate 0 05 0 001 100 19 REMOTE LEVEL CTRL 01 Rem Level Enabled Monitor 02 Rem Lvl Anlg In Enabled Monitor 03 Rmt Lvl Analog In Monitor 04 Rem Lvl Modbus Enabled Monitor 05 Remote Level Reference Monitor 06 AI Value 4 mA 4 30000 30000 07 AI Value 20 mA 20 30000 30000 20 GAINS 01 Droop 5 0 10 02 Offline P Gain 1 0 001 50 03 Offline I Gain 0 2 0 001 50 04 Offline D G...

Page 77: ...e Remote Init Bsld Ref FALSE FALSE TRUE 08 Freeze Baseload Ref FALSE FALSE TRUE 09 Freeze Level Ref FALSE FALSE TRUE 10 Freeze Stroke Actuator FALSE FALSE TRUE 11 Freeze Baseload Ref Rem FALSE FALSE TRUE 12 Choose Modbus Comm FALSE FALSE TRUE 26 SYNCHRONIZE 01 Speed Bias Monitor 02 Speed Bias Analog Gain 1 0 001 100 03 Spd Bias An Sig Filtr TC 0 01 0 001 3 04 Speed Bias Digital Rate 0 1 0 01 1 27 ...

Page 78: ...FALSE TRUE 07 KW SW2 Hi Set 50 0 100 08 KW SW2 Hi Delay 0 0 600 09 KW SW2 Low Set 45 0 100 10 KW SW2 Low Delay 0 0 600 30 MON ANALOG OUT 01 AO 1 mA Monitor 02 Actuator Ma Monitor 30A MON AN OUT LINKNET 01 AO 1 mA Monitor 02 AO 2 mA Monitor 31 MON ANALOG INPUT 01 AI 1 mA Monitor 02 AI 2 mA Monitor 31A MON AN IN LINKNET 01 AI 1 mA Monitor 02 AI 2 mA Monitor 03 AI 3 mA Monitor 04 AI 4 mA Monitor 05 A...

Page 79: ...0 1 600 11 Rmt Bsload Dec Time sec 60 1 600 12 Breaker Open Time sec 1 0 8 6 13 Ramp Min CB Delay sec 5 1 10 33 BSLD CTRL PID MONITOR 01 Baseload Reference kW Monitor 02 Generator Load kW Monitor 03 Baseload Reference Monitor 04 Generator Load Monitor 05 Baseload PID Output Monitor 06 Bsld Proportional Gain 0 7 0 100 07 Bsld Integral Gain 0 2 0 10 08 Baseload Speed Ramp Rate 0 2 0 100 Released ...

Page 80: ...r 24 Vdc source max output current 200 mA Discrete Output Ratings Low side drivers with overvoltage protection 200 mA maximum Communication Ports RS 232 9 pin connector RS 422 9 pin connector 9600 to 115 200 baud full duplex Ambient Operating Temp 40 to 70 C 40 to 158 F Storage Temp 40 to 105 C 40 to 221 F Humidity Lloyd s Register of Shipping Test Specification No 1 1996 Humidity Test 1 95 at 20 ...

Page 81: ...hanges in Revision A Changed 2300E references to 2301E throughout manual Added Regulatory Compliance information Added hardware components Chapter 1 Added table of commands Chapter 3 Added Specifications Added Declaration of Conformity and Declaration of Incorporation Released ...

Page 82: ...Manual 35092 2301E HT Hydro Francis Turbines Woodward 80 Declarations Released ...

Page 83: ...Manual 35092 2301E HT Hydro Francis Turbines Woodward 81 Released ...

Page 84: ...80522 1519 USA 1041 Woodward Way Fort Collins CO 80524 USA Phone 1 970 482 5811 Email and Website www woodward com Woodward has company owned plants subsidiaries and branches as well as authorized distributors and other authorized service and sales facilities throughout the world Complete address phone fax email information for all locations is available on our website Released ...

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