Wood-mizer MKI for Pre-97 Sawmills Safety, Installation, Operation, Maintenance And Parts Download Page 4 | Manualshive

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Safety

Installation and Maintenance

1

1-1

MKI96DB98doc011711

Safety

SECTION 1 SAFETY

This symbol calls your attention to instructions concerning your personal safety. Be sure
to observe and follow these instructions. This symbol accompanies a signal word. The
word

DANGER

indicates an imminently hazardous situation which, if not avoided, will

result in death or serious injury.

WARNING

suggests a potentially hazardous situation

which, if not avoided, could result in death or serious injury.

CAUTION

refers to poten-

tially hazardous situations which, if not avoided, may result in minor or moderate injury to
persons or equipment. Read all safety instructions before operating this equipment and
observe all safety warnings!

1.1

Installation and Maintenance

DANGER!

On electric mills, hazardous voltage inside the

disconnect box, starter box, and at the electric motor can
cause shock, burns, or death. Disconnect and lock out
power supply before performing debarker installation! Fol-
low all applicable electrical codes.

DANGER!

Make sure all electrical installation, service

and/or maintenance work is performed by a qualified elec-
trician and is in accordance with applicable electrical codes.
Failure to do so will result in serious injury or death.

DANGER!

Before performing any service to this equip-

ment, turn the key to the OFF position, remove the key, and
disconnect the sawmill battery ground terminal. Failure to
do so will result in serious injury or death.

WARNING!

Before replacing the debarker blade, move the

sawmill blade guide arm in front of the sawmill blade to
cover the blade teeth. Failure to do so may result in serious
injury or death.

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Summary of Contents for MKI for Pre-97 Sawmills

Page 1: ...n Operation Maintenance Parts Manual MKI for Pre 97 Sawmills rev A 00 D 04 Safety is our 1 concern Read and understand all safety information and instructions before oper ating setting up or maintaining this machine April 1998 Form 690 ...

Page 2: ...Debarker Frame Mounting Holes 2 2 2 2 Debarker Control Mounting Holes 2 3 2 3 Debarker Control Installation 2 4 2 4 Debarker Installation 2 6 2 5 Lower Harness Installation 2 10 2 6 Upper Harness Installation 2 21 SECTION 3 ALIGNMENT 2 25 SECTION 4 OPERATION AND MAINTENANCE 3 1 4 1 Locking Pin Operation 3 1 4 2 Control Overview 3 2 4 3 Operation 3 3 4 4 Maintenance 3 5 4 5 Troubleshooting 3 7 TOC ...

Page 3: ... Mount Lock Pin Assembly 5 2 Rev B 00 D 02 6 3 Mount Lock Pin Assembly 5 4 Rev A 00 6 4 Frame Assembly 5 5 Rev B 00 6 5 Frame Assembly 5 7 Rev A 00 6 6 In Out Motor Drive Assembly 5 9 Rev B 00 6 7 In Out Motor Drive Assembly 5 11 Rev A 00 6 8 Blade Motor Horn Assembly 5 13 6 9 Debarker Control Box Assembly 5 15 Rev B 00 6 10 Debarker Control Box Assembly 5 17 Rev A 00 6 11 Debarker Support Plate R...

Page 4: ... 1 1 Installation and Maintenance DANGER On electric mills hazardous voltage inside the disconnect box starter box and at the electric motor can cause shock burns or death Disconnect and lock out power supply before performing debarker installation Fol low all applicable electrical codes DANGER Make sure all electrical installation service and or maintenance work is performed by a qualified elec t...

Page 5: ...ays remove the key from the control panel before preparing the debarker for towing Failure to do so may result in serious injury WARNING Debarker is ON when warning bell sounds DO NOT disconnect the warning bell Doing so may result in serious injury WARNING If the debarker continues to run with the key switch in the OFF position remove the negative battery ter minal from the battery post DO NOT co...

Page 6: ...th the required up down chains and 60 amp or larger alternator systems See Table 2 1 Look at your sawmill up down chains to verify they are the proper style for use with the Debarker Option Refer to the chart below to determine if the Debarker Option may be installed on your specific sawmill Up Down Chain Type Install Debarker Comments Single 40 No The Debarker Option can only be installed on sawm...

Page 7: ...e drilled holes use the provided template as a guide to drill the required holes 1 Locate the template against the top of the c frame Move the harness and water lube hose out of the way and locate the template against the side of the c frame Locate the bent tab against the c frame vertical tube Clamp the template in place to secure it 2 Use a 13 32 drill to start holes at locations A and B Use a 7...

Page 8: ...6 or any super series mill use the location D on the motor support tube shown in the main portion of the figure If you have a standard mill manufactured during or prior to June 1996 use the alternate location D on the motor mount plate shown in the figure inset Drill two 9 32 diameter holes at the locations shown FIG 2 2 7 8 7 8 1 1 4 9 16 1 2 1 2 Alternate Location D Configuration 2 2 9 32 Ø hole...

Page 9: ...type 2 If you have a standard sawmill manufactured after LT30 rev F6 LT40 rev F7 or LT30HD 40HD rev F9 or if you have any revision super series sawmill See Figure 2 3 Install the mounting bracket as shown and use the four 1 4 20 x 3 8 socket button head screws to secure the bracket to the control box Use the provided 1 4 20 x 2 3 4 hex head grade 2 bolts and 1 4 20 hex lock nuts to secure the box ...

Page 10: ...agonal to each other and the 3 4 isolators diagonal to each other DANGER To prevent possible damage or injury be sure the enclosed vibration isolators are installed to the Debarker control box before Debarker use on any of the mill revisions listed below Position the mounting bracket as shown and use four 1 4 20 self locking nuts to secure the bracket to the control box Use the provided 1 4 20 x 1...

Page 11: ...upplied pad 1 between the saw head and mounting block assembly aligning the slots in the pad with the two mounting holes Use the provided 3 8 16 hex nylon lock nuts to secure in place NOTE When installing make sure the blade guide wire harness is routed between the c frame and the pivot arm See Figure 2 5 1 016048 pad was added Rev D 02 to to prevent loss of debarker alignment caused by mount pivo...

Page 12: ...es in the saw head Insert the bolts from the back of the saw head through the debarker mounting block holes Use the lock nuts to secure in place Tighten the mount ing bolts to 20 ft lbs torque Do not tighten the set screws in the mounting blocks until debarker alignment has been performed NOTE When installing make sure the blade guide motor wire harness is routed between the saw head and the pivot...

Page 13: ...U bolts 5 16 split lock washers and 5 16 18 hex nuts to secure in place See Figure 2 7 Install the flexible guard and guard bracket to the pivot arm guard bracket Secure in place with the provided 1 4 flat washers 1 4 split lock washers and 1 4 20 x 3 4 hex head full thread bolts FIG 2 7 Cutting head assembly Pivot arm guard bracket Guard bracket Flexible guard Mount plate 3H0204B ...

Page 14: ...the two holes in the spring arm bracket with the two holes in the top of the saw head blade housing Use the provided 3 8 16 x 1 hex head bolts and 3 8 16 nylon lock nuts to secure the spring arm bracket saw head Replace the blade housing cover Close the middle blade housing cover See Figure 2 8 6 Replace the existing middle cover wing nut with the provided middle cover wing nut See Figure 2 9 FIG ...

Page 15: ... Disconnect and lock out power Follow all applicable electrical codes DANGER Before performing any service to this equip ment turn the key to the OFF 0 position remove the key and disconnect the sawmill battery ground terminal Failure to do so will result in serious injury or death IMPORTANT Avoid pinch and pivot points unnecessary wire bending and open spaces where the wire could get caught by a ...

Page 16: ...2 bolts as needed Then route the harness between the debarker pivot arm and the c frame as shown Loop the harness up and over the c frame routing it under neath the spring arm and along the debarker pivot arm Leave the wire in this position for now See Figure 2 10 2 Install the provided 20 piece of tubing over the red and black debarker pivot arm drive motor wires Strip the end of the black drive ...

Page 17: ...ive motor wire strip the end and install a provided 1 4 male quick connect terminal This will allow the wires to be neatly bundled together and wrapped later 4 Connect the red drive motor wire to the red lower harness wire Connect the black drive motor wire to the black lower harness wire FIG 2 11 Install tubing over pivot arm drive motor wires Offset wire connections by 1 3H0211 ...

Page 18: ...ot arm 7 Use two wire ties to secure the tubing to the lower harness at two locations as shown Be sure to retain the tubing loop to allow the debarker arm to move and pivot in full range and also to prevent undue wire stress from sharply bent wires 8 Wrap the exposed wires and connections with electrical tape Tuck the wrapped portion of the harness between the pivot arm and c frame FIG 2 12 Clamp ...

Page 19: ...ces in routing Route the wires to the terminals Cut excess length 11 Route the wires from the warning bell down the side of the motor to the terminals Cut excess length 12 Route the black motor wire from the lower harness and the black wire from the warning bell through one of the provided rubber boots 13 Strip the end of the black motor wire and install a 1 4 8 gauge ring terminal Strip the end o...

Page 20: ...l Strip the end of the red warning horn wire and install a 1 4 14 16 gauge ring terminal To install the 14 16 gauge ring terminal fold the stripped end of the wire over the insulation install the ring terminal and crimp in place 17 Connect the ring terminals to motor terminal B using a supplied 1 4 20 self locking nut IMPORTANT Make sure that the ring terminals do not touch the motor body 18 Slide...

Page 21: ...and the c frame as shown Loop the harness up and over the c frame routing it through the cable clamps underneath the spring arm and around the spring mount pin Use the provided 1 4 20 x 1 2 hex head bolt to install the first cable clamp Leave the wire in this position for now Position the split area of the cable about 3 behind the second cable clamp See Figure 2 15 FIG 2 15 3H0234 Harness from con...

Page 22: ...rovided wire ties to attach the tubing to the side of the drive motor 5 Strip the end of the black drive motor wire and install a provided 1 4 male quick connect terminal Cut the red drive motor wire so it is 1 shorter than the black drive motor wire strip the end and install a provided 1 4 male quick connect terminal This will allow the wires to be neatly bundled together and wrapped later FIG 2 ...

Page 23: ...black lower harness wire 7 Wrap the wire connections with electrical tape Route the lower harness through the cable clamp on the vertical frame tube Be sure to retain the tubing loop to allow the debarker arm to move and pivot in full range and also to prevent undue wire stress from sharply bent wires See Figure 2 17 FIG 2 17 3H0236 Route harness through cable clamp Wrap connections with electrica...

Page 24: ...ly 3 from the motor ter minals as shown See Figure 2 18 10 Next connect the lower harness wires to the terminals at the bottom of the debarker cut ting motor The harness tubing and wires will be longer than necessary to allow for differ ences in routing Cut excess length 11 Route the black motor wire from the lower harness and the black wire from the warning bell through one of the provided rubber...

Page 25: ...he ring terminals do not touch motor body 14 Route the red motor wire from the lower harness and the red wire from the warning bell through one of the provided rubber boots 15 Strip the end of the red motor wire and install a 1 4 8 gauge ring terminal Strip the end of the red warning bell wire and install a 1 4 14 16 gauge ring terminal To install the 14 16 gauge ring terminal fold the stripped en...

Page 26: ...tor mount towards the alternator While routing use provided clamps drill holes as necessary to secure the harness in place 2 Use a provided wire tie to secure the harness tubing to the existing sawmill power feed control upper harness a few inches from where the sawmill control harness ends near the alternator Cut excess tubing from the debarker power harness leaving the wires long 3 Route the red...

Page 27: ... ends near the starter Cut excess tubing from the debarker power harness leaving the wires long 3 Route the red power wire to the starter battery post Cut excess wire as needed Use sup plied ring terminal for wire connection as needed IMPORTANT Make sure that the ring terminal does not touch the starter body 4 Route the black power wire to the engine ground Cut excess wire as needed Use sup plied ...

Page 28: ... routing use provided clamps drill holes as necessary to secure the harness in place 2 Use a provided wire tie to secure the harness tubing to the existing sawmill control har ness a few inches from where the harness ends near the alternator Cut excess tubing from the debarker power harness leaving the wires long 3 Route the red power wire to the alternator battery post Cut excess wire as needed U...

Page 29: ...r control wire to the blue ignition wire Crimp the supplied blue T tap terminal around the ignition wire Route the small black debarker control wire to the T tap terminal and cut excess wire and sleeving length as needed Connect the supplied blue male quick connect terminal to the end of the small black debarker wire and plug the quick connect into the T tap terminal See Figure 2 21 All Sawmills 7...

Page 30: ...barker all the way in Turn the key to OFF 0 and remove the key This will prevent the debarker from being turned on while performing alignment procedures 2 Check the squareness of the debarker with the sawmill blade Adjust the debarker mounts if necessary until the debarker is square with the sawmill blade Loosen the four debarker mounting bolts and use a mallet to adjust the mounting blocks The mo...

Page 31: ...gure 3 1 3 Clip the blade guide alignment tool to the sawmill blade Make sure the tool lies flat on the blade and does not contact a tooth that could cause it to angle FIG 3 1 Loosen mounting bolts to tilt debarker frame After debarker frame is aligned tighten set screws 3H0581 ...

Page 32: ...uld align with the center of the debarker blade To adjust the blade up or down loosen the debarker head U bolts Move the head assem bly up or down until the blade is centered with the alignment tool and retighten the U bolts 5 Align the forward fence parallel to the sawmill bed main tube as shown FIG 3 2 Half debarker blade thickness Sawmill blade Debarker blade Alignment tool 3H0239 ...

Page 33: ...he U bolts Rev D 03 Only 6 Insert the key and use the debarker in out switch to move the debarker all the way out Turn the key to OFF 0 and remove the key 7 Move the blade guide alignment tool on the sawmill blade and check the position of the debarker blade against the tool If the debarker blade is not centered with the tool read just the debarker mounting bolts to adjust the debarker assembly pa...

Page 34: ... 2 Remove the key from the control panel Manually pivot the debarker outward until the safety pin is located directly above the hole in the sawmill c frame DANGER Always remove the key from the control panel before preparing the debarker for towing Failure to do so may result in serious injury 3 Pull up on the locking pin rotate and release The pin should drop down into the c frame hole See Figure...

Page 35: ...debarker cutting head toward or away from the log The sawmill key switch must be on before the in out function can be performed The Blade Motor ON OFF toggle switch turns the blade motor on to start the debarker blade The sawmill key switch must be on and the sawmill power feed drum switch must be activated in the forward direction before the blade motor can be turned on The Blade ON indicator lig...

Page 36: ... the warning bell Doing so may result in serious injury 3 Use the in out switch on the control box to pivot the debarker all the way out 4 Move the sawmill carriage forward and pivot the debarker in until the front fence engages with the end side of the log 5 Turn the debarker on off switch to ON 1 6 Proceed with cutting The actuator will keep the debarker against the side of the log Depending on ...

Page 37: ...ivot upwards If this happens con tinue to SLOWLY return the carriage or stop pivot the debarker out and then return the carriage DO NOT move the carriage forward while the debarker is contacting the log without the blade spinning 8 When done sawing and ready to store or transport the sawmill replace the debarker blade motor cover Place the debarker in its travel position before towing the sawmill ...

Page 38: ... will result in serious injury or death 1 Lubricate the two or three pivot joints with a NLGI 2 grade lithium grease every 40 hours of operation third fitting added to travel pin block 11 07 See Figure 4 3 2 Periodically check the flexible guard Adjust the guard up or down so the bottom is even with the bottom of the debarker blade Replace the guard as needed FIG 4 3 3H0584 7C Grease fitting Greas...

Page 39: ...wrench on the blade arbor above the blade bearing Place the other wrench on the lower nut and rotate clockwise bolt has left hand threads Remove the nut Remove the blade Install the new blade Reinstall the lower nut and turn counterclockwise to tighten to 35 foot pounds 5 Reinstall the blade guard plate CAUTION Tighten the blade bolt manually Using power assisted tools may result in over torquing ...

Page 40: ...osition remove key Pull arm to full out position by hand If available use a weight scale to pull arm to full out position Should not have more than 12 pounds of resistance to pull out Ensure pivot pin has been greased properly Check pivot clamps for correct installation Loosen pivot clamp bolts slightly check for reduced binding Ring terminal of blue wire Rev A or red wire Rev B touching debarker ...

Page 41: ...e sure to reinstall the front panel and secure in place to ensure safe operation and to protect panel components DANGER Never operate the Debarker without all covers and guards in place Debarker will not shut off Solenoid is stuck closed Replace solenoid IN OUT Motor does not move IN or OUT Drive belt too loose Tighten enough to allow movement DO NOT OVER TIGHTEN Switch not working prop erly Check...

Page 42: ...Electrical Information Electrical Symbol Diagram 4 4 1 MKI96DB98doc011711 Electrical Information SECTION 5 ELECTRICAL INFORMATION 5 1 Electrical Symbol Diagram FIG 5 1 ...

Page 43: ...137 Horn Debarker ON Warning L1 1090QC112VLAS Industrial Devices Inc E20482 Light Red 12 Volt Quick Connect M1 PR40009Q 0W0SS0 014359 1 1 Replaces 021220 motor originally supplied on Rev A Motor 12 Volt M2 N A Klauber Machine Gear Co P09698 1 Motor 53 1 Gear R2 R3 AZ972S 1C 12DM American Zettler Inc 021238 2 2 Replaces relays on all Debarkers Relay with diode 021278 supplied on Rev B no longer req...

Page 44: ...Electrical Information 4 4 3 MKI96DB98doc011711 Electrical Information Electrical Wiring Diagram FIG 5 2 ...

Page 45: ...05007 5 4 3 Nut 3 8 16 Hex Nylon Lock F05010 10 4 4 Screw 5 16 24 x 1 2 Cone Point Socket Set F05006 96 4 5 Fitting 1 4 28 Grease P05060 1 Fitting 3 16 x 3 16 Straight Grease P04107 1 1 Grease fitting added to travel pin block 11 07 1 PIN ASSEMBLY DEBARKER TRAVEL 021271 1 6 Spring 58 OD x 1 1 8 021243 1 7 Pin Debarker Travel 021275 1 8 Pin 1 8 x 9 16 Roll F05012 30 1 9 Handle Travel Pin 021274 1 1...

Page 46: ...e fitting added to travel pin block 11 07 1 1 Mount Weldment Debarker Pivot 021282 1 2 Bolt 3 8 16 x 5 Hex Head F05007 5 2 4 3 Nut 3 8 16 Hex Nylon Lock F05010 10 4 4 Fitting 1 4 28 Grease P05060 1 Screw 5 16 24 x 1 2 Cone Point Socket Set F05006 96 4 Fitting 3 16 x 16 Straight Grease P04107 1 Instruction Sheet Debarker Pivot Mount 021284 676 1 5 PAD DEBARKER MOUNT ANTI PIVOT 016048 3 1 PIN ASSEMB...

Page 47: ...d until 9 96 Mount kit upgraded with four bolt mount 4 98 See Section 6 1 3 Mount pad 016048 added to prevent loss of debarker alignment caused by mount pivoting during operation Rev D 02 Mount may also be upgraded to four bolt design See Section 6 1 Debarker revision level rolled from B 01 to D 02 to maintain consistency with other Debarker assemblies ...

Page 48: ...EBARKER PIVOT 021140 1 1 Block Pivot Tube Mount 021142 2 2 Screw 3 8 16 x 4 Socket Head F05005 103 2 3 Nut 3 8 16 Hex Nylon Lock F05010 10 2 4 Fitting 1 4 28 Grease P05060 1 5 Tube Debarker Pivot 021141 1 PIN ASSEMBLY DEBARKER TRAVEL 021242 1 6 Spring 58 OD x 1 1 8 021243 1 7 Pin Debarker Travel 021245 1 8 Pin 1 8 x 9 16 Roll F05012 30 1 9 PIN 3 16 X 2 1 2 ROLL F05012 27 1 3H0217 1 1 1 2 3 4 5 6 7...

Page 49: ...y Rev B 00 REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY 1 ARM WELDMENT UPPER FRAME 021270 1 2 FRAME WELDMENT DEBARKER 021199 1 3 PIN DEBARKER FRAME PIVOT 021196 1 4 RING 5 8 OUTSIDE RETAINING F04254 2 1 1 2 3 4 6 7 5 5 8 9 10 11 3H0576 3 12 13 14 15 16 17 18 19 20 ...

Page 50: ...HER 3 8 SPLIT LOCK F05011 4 1 10 BOLT 3 8 16 X 3 4 HEX HEAD GRADE 2 F05007 27 1 11 WRENCH DEBARKER BLADE 021146 2 12 U BOLT DEBARKER 021176 2 13 WASHER 5 16 SPLIT LOCK F05011 13 4 14 NUT 5 16 18 HEX F05010 17 4 15 GUARD FLEXIBLE 021232 1 16 BRACKET GUARD 021231 1 17 WASHER 1 4 SAE FLAT F05011 11 2 18 WASHER 1 4 SPLIT LOCK F05011 14 2 19 BOLT 1 4 20 X 1 HEX HEAD GRADE 2 F05005 38 2 20 DECAL DEBARKE...

Page 51: ...icates Parts Available In Assemblies Only PART QTY 1 FRAME WELDMENT DEBARKER 021198 1 2 SPRING DEBARKER 021185 4 3 PIN WELDMENT DEBARKER PIVOT 021175 1 4 WASHER 3 8 SPLIT LOCK F05011 4 1 5 BOLT 3 8 16 X 3 4 HEX HEAD GRADE 2 F05007 27 1 6 FITTING 1 4 28 GREASE P05060 1 11 3H0217 2 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 2 ...

Page 52: ... 16 SPLIT LOCK F05011 13 4 10 NUT 5 16 18 HEX F05010 17 6 11 WRENCH DEBARKER BLADE 021146 2 12 GUARD FLEXIBLE 021232 1 13 BRACKET GUARD 021231 1 DECAL DEBARKER GUARD 015849 1 1 14 WASHER 1 4 SAE FLAT F05011 11 2 15 WASHER 1 4 SPLIT LOCK F05011 14 2 16 BOLT 1 4 20 X 3 4 HEX HEAD FULL THREAD F05005 1 2 1 Replaces 021250 originally supplied until Rev D 01 ...

Page 53: ...DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY 1 MOTOR 53 1 GEAR P09698 1 1 Housing Klauber Motor End P12756 1 Gear Kit Klauber Gear Motor Replacement P12569 1 Brush Kit Gear Motor Replacement P12800 1 Shaft Kit Klauber Gear Motor Replacement 009695 1 1 2 3 4 5 6 7 8 9 10 11 17 19 12 13 14 15 16 18 20 3H0576 4 ...

Page 54: ...021212 1 12 SPACER 1 15 16 MOTOR PULLEY GUARD 014424 2 1 13 BOLT 1 4 20 X 2 1 2 HEX HEAD F05005 7 1 14 WASHER 1 4 SPLIT LOCK F05011 14 1 15 WASHER 5 16 SPLIT LOCK F05011 13 1 16 BOLT 5 16 18 X 3 4 HEX HEAD GRADE 2 F05006 5 1 17 COVER WELDMENT DEBARKER PULLEY 021269 1 18 DECAL DEBARKER DANGER 021172 1 19 PLATE DEBARKER REVISION 005801 293 3 1 PLATE INSTALLED DEBARKER REVISION 005801 283 3 1 20 RIVE...

Page 55: ...r Parts MKI96DB98doc011711 5 11 5 6 7 In Out Motor Drive Assembly Rev A 00 REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY 1 MOTOR 53 1 GEAR P09698 1 1 Housing Klauber Motor End P12756 1 3H0217 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 8 ...

Page 56: ...TOR 016181 1 1 6 SCREW 1 4 20 X 3 8 CUP POINT SOCKET SET F05005 47 1 1 7 BELT 4L300 V 021183 1 PULLEY ASSEMBLY DRIVEN 021273 1 8 Bushing Flanged Bronze 021203 2 9 Screw 3 8 16 x 3 4 Socket Head F05005 104 1 10 Nut 3 8 16 Hex Jam F05010 29 1 11 Pulley Modified Driven 021212 1 12 WASHER 5 16 SPLIT LOCK F05011 13 3 13 BOLT 5 16 18 X 3 4 HEX HEAD GRADE 2 F05006 5 3 14 COVER WELDMENT DEBARKER PULLEY 02...

Page 57: ... 6 8 Blade Motor Horn Assembly REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY HEAD ASSEMBLY DEBARKER CUTTING 021204 1 1 1 Head Weldment Debarker Cutting 021162 1 1 2 2 3 4 5 6 7 7 8 9 10 11 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 3H0218B ...

Page 58: ...t Assembly Debarker Cutter Bearing 021237 3 1 21 Bearing 5 8 Debarker Cutter 021261 1 22 Nut Debarker Cutter Left Handed Thread S13349 1 23 Plate Debarker Head Bottom 021161 1 24 Pulley Debarker Arbor 021192 1 25 Pulley Debarker Motor 021193 1 26 Belt 3L180 Debarker Drive 021182 4 1 Screw 1 4 20 x 3 8 SHCP Set F05005 47 1 27 Key 3 16 x 3 4 S03060 1 28 Nut 5 8 18 Hex Jam F05010 11 1 29 Nut 1 4 20 S...

Page 59: ...l 014465 1 3 Panel Debarker Front 021224 1 4 Switch DPDT Toggle P10006 2 5 Boot Toggle Switch P02575 2 6 Gasket Debarker Control Panel 021234 1 7 Decal Debarker Control Panel 021228 1 8 Light Red 12 Volt Quick Connect E20482 1 9 Breaker 50 Amp Manual Reset Panel Mount 021256 1 10 Boot Circuit Breaker 021253 1 11 Screw 10 24 x 3 8 Slotted Phillips Head F05004 3 8 12 Nut 1 4 20 Hex Lock F05010 21 2 ...

Page 60: ...9 3 21 Nut 10 24 Self Locking Hex F05010 14 2 Harness Assembly Debarker Power Wiring 014461 1 Harness Assembly Debarker Motor Wiring 014459 1 Bag Assembly Debarker Fastener 014464 1 22 Isolator Kit Debarker Vibration Required for pre 96 sawmills only 021290 2 1 23 Isolator 1 O D Vibration 021292 2 24 Isolator 3 4 O D Vibration 021291 2 25 Nut 1 4 20 Self Locking Hex F05010 9 4 26 Washer 1 4 SAE Fl...

Page 61: ...barker Control Panel 021234 1 7 Decal Debarker Control Panel 021228 1 8 Light Red 12 Volt Quick Connect E20482 1 9 Breaker 50 Amp Manual Reset Circuit E20432 1 10 Nut 10 24 Self Locking Hex F05010 14 2 11 Screw 10 24 x 3 8 Slotted Phillips Head F05004 3 8 12 Nut 1 4 20 Hex Lock F05010 21 2 13 Screw 1 4 20 x 3 8 Socket Button Head F05005 62 4 14 Bolt 1 4 20 x 1 Hex Head Grade 2 for Standard Sawmill...

Page 62: ...4462 1 Bag Assembly Debarker Fastener 014463 1 21 ISOLATOR KIT DEBARKER VIBRATION Required for pre 96 sawmills only 021290 2 1 22 Isolator 1 O D Vibration 021292 2 23 Isolator 3 4 O D Vibration 021291 2 24 Nut 1 4 20 Self Locking Hex F05010 9 4 25 Washer 1 4 SAE Flat F05011 11 4 Instruction Sheet Debarker Isolator Retrofit 021290 517 1 1 021238 Relay replaces relays on all Debarkers 021278 Relay w...

Page 63: ...ORT 021280 1 1 Support Plate Retrofit available for Rev A Debarkers to prevent head plate from bending during heavy usage 1 1 Plate Debarker Support 021279 1 2 Screw 4 40x5 8 Slotted Round F05004 49 2 3 Bolt 1 4 20 x 3 4 Hex Head FT F05005 1 3 4 Bolt 1 4 20 x 2 1 2 Hex Head F05005 7 2 5 Nut 1 4 20 Hex Lock F05010 21 3 6 Nut 4 40 Hex F05010 43 2 7 Bit 9 32 Drill 021251 1 Instruction Sheet Debarker ...

Page 64: ...pring 72 x 12 1 2 x 080 Compression 021186 1 1 12 1 2 spring replaces 14 1 2 spring originally supplied on Rev A Debarkers 1 3 Bolt 3 8 16 x 1 1 4 Hex Head Grade 2 F05007 2 1 4 Nut 3 8 16 Hex Lock F05010 25 1 5 Bracket Spring Arm Mount 021180 2 2 Spring arm bracket redesigned with gusset 4 98 Will replace bracket originally supplied 1 6 Nut 3 8 16 Hex Nylon Lock F05010 10 3 7 Bolt 3 8 16 x 1 Hex H...

Page 65: ...holes 2 3 debarker 2 6 frame mounting holes 2 2 lower harness 2 10 upper harness 2 21 M maintenance 3 5 O operation 3 3 control overview 3 2 locking pin 3 1 R replacement parts blade motor horn 5 13 control 5 15 5 17 frame 5 5 in out motor 5 9 5 11 mount lock pin 5 1 5 2 5 4 spring arm 5 20 support plate retrofit 5 19 S safety 1 1 installation maintenance 1 1 operation towing 1 2 T troubleshooting...

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