WOERNER GMG-A Translation Of The Original Operation Manual Download Page 32 | Manualshive

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WOERNER GMG-A Translation Of The Original Operation Manual Download Page 32

GMG-B Operation manual

Page 32 of 45

B0743

7.1.5 Machine pulses ON / Time OFF variant

(Control C3, drive 3/3A)

In this variant, the pump unit will be switched on for a particular duration (delivery time) when
a specified number of external control pulses (machine pulses, 24 V at pin 2) is available.

MODE

SELECT

MODE

SELECT

MODE

SAVE

SELECT

MODE

SELECT

SELECT

MODE

SAVE

SELECT

SELECT

SELECT

MODE

SELECT

MODE

SAVE

SELECT

MODE

SAVE

SELECT

MODE

(Verteilerüberwachung ein/aus siehe unten)

(Rühren ein/aus siehe unten)

SAVE

SELECT

MODE

SELECT

MODE

SAVE

(Stirring ON/OFF, see below)

(Distributor monitoring ON/OFF, see below)

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Summary of Contents for GMG-A

Page 1: ...GMG B Operation manual Page 1 of 45 B0743 PUMP UNIT TYPE GMG B Translation of the original operation manual Version EN 10 2019...

Page 2: ...tency in the translated text occurs the original German operation manual should be referred to for clari fication or the manufacturer contacted Copyright Unless permitted explicitly the dissemination...

Page 3: ...ta 9 3 5 1 Assemblies 9 3 5 2 Dimensions 10 3 5 3 Base unit 11 3 5 4 Level monitoring option 12 3 5 5 Control 12 3 5 6 Progressive distributor option 13 3 5 7 Electric connection 13 4 Functional descr...

Page 4: ...functions 34 7 1 8 Error messages 35 7 1 9 Connecting an external progressive distributor 35 7 1 10 Troubleshooting fault remedy 35 7 2 Refilling the reservoir 37 7 3 Switch off 37 8 Cleaning servici...

Page 5: ...e obliged to read and understand this operation manual and in particular its section Safety regulations It is your safety that is at stake Should you have any question or uncertainty contact WOERNER p...

Page 6: ...of causing serious personal injuries Warning Any possibly dangerous situation capable of causing serious personal injuries Caution Any possibly dangerous situation that might cause minor personal inju...

Page 7: ...the side of the pump body and contains information as follows Manufacturer Type GMG B No order number e g 612345 1 Model year 2 4 Manufacturer and contact address Eugen Woerner GmbH Co KG Hafenstrass...

Page 8: ...pump unit s area of application is determined by the medium to be delivered Hence when determining the area of application you also need to refer to the technical data sheets for the medium to be use...

Page 9: ...ional one may cause serious personal and property damage The delivery of gases liquefied gases gases dissolved under pressure vapours and liquids the vapour pressure of which exceeds at the permissibl...

Page 10: ...ion manual Page 10 of 45 B0743 3 5 2 Dimensions GMG B dimension sheet Weight with reservoir 2 max 6 1 kg with reservoir 4P max 6 3 kg with reservoir 7V max 7 8 kg without progressive distributor witho...

Page 11: ...er pump element 16 0 16 cm Admissible delivery pressure 250 bar Temperature range 20 60 C Motor connection voltage 24 VDC Pump drive power input 2 5 A Overall power input incl control 3 A Output speed...

Page 12: ...3 W Temperature range 0 60 C Contact function NC contact When connecting inductive or capacitive loads the relevant sup pressor circuits need to be provided for Diode RC element varistor 3 5 5 Control...

Page 13: ...medium Oil viscosity 140 cP Grease up to NLGI class 2 Material Outer body Aluminium Internal parts Steel Gaskets FPM If the progressive distributor is fitted with a RK Reed contact monitoring device...

Page 14: ...ase the pump in the Time mode the pin 2 is to be supplied with 24 V In Pulse mode the machine pulses have to be supplied to pin 2 Version without control Pin 1 24 V Delivery function 24 V to Pin 1 2 2...

Page 15: ...elow 4 2 Delivery function When the eccentric shaft 3 is rotating the delivery piston 2 1 of every pump element per forms a suction and delivery stroke per rotation each whilst delivering lubricant fr...

Page 16: ...irring and the stirring without delivery independently from each other Attention If the pump has not been equipped with the function Stirring without and with supply the medium is supplied every time...

Page 17: ...herefore in case of an external control evaluation of the signal available during pump switch on must be delayed by approx 5 s Version without control In the Stirring without delivery function signal...

Page 18: ...can be flanged directly VPB B Data sheet P0378 VPB G Data sheet P0177 In case of attached progressive distributors the 0 16 cm delivery volume pump element is marked with a grey plastic nap N Function...

Page 19: ...n conformity with the rules of technology and the applicable safety and health regulations Nevertheless in case of incorrect operation or misuse risks are threatening to the Lives and bodies of the us...

Page 20: ...servoir and for the avoidance of shear spots at the stirring wing It may be removed for maintenance and repair purposes only Check the presence of the strainer every time when lubricant is refilled St...

Page 21: ...g capable of reacting with the materials used for the pump unit The delivery of foodstuff 5 7 General safety regulations and duties Basically the following safety regulations and duties are applicable...

Page 22: ...pair the flawless condition of the pump unit must be ensured by means of a test run 5 8 Disclaimer Should any damage be caused to persons objects the environment and or property due to the non observa...

Page 23: ...delivery may still contain residues of blue dyed test oil 6 3 Installation The pump unit is ready for wall mounting It is to be secured by means of two M10 screws The mounting surface must be suffici...

Page 24: ...6 5 Commissioning The pump unit s functionality has been checked in the factory Hence it is ready for opera tion and can be connected to a local voltage supply Important Note the safety instructions...

Page 25: ...lock screw 1 is installed a Demount the pressure control valve or lock screw 1 b Switch the pump on until the lubricant comes out of the connection thread free of air c Bleed the progressive distribu...

Page 26: ...t depending on the ambient conditions is capable of building up maximum pressures of far more than 500 bar Warning If the pump unit is not already fitted with pressure control valves on delivery the l...

Page 27: ...operation external release 24 V on Pin 2 On the control you can adjust various menu items and parameters The meanings of the various menu items are as follows CODE Menu release P1 Selection between ti...

Page 28: ...entry be made in step 4 the control will after pressing of SAVE switch into the normal mode immediately To change the password the user is required to restart with step 1 If the newly changed passwor...

Page 29: ...ntinues to be ready for operation i e it is capable of performing a delivery or stirring process during setting You can use this control in order to select four different control variants and two spec...

Page 30: ...a delivery interval and the beginning of the next one MODE SELECT MODE SELECT MODE SAVE SELECT MODE SELECT SELECT MODE MODE SAVE SELECT MODE SAVE SELECT SELECT MODE SAVE SELECT SELECT MODE SELECT MODE...

Page 31: ...ibutor monitoring P7 will be switched on in this mode automatically when P5 is set to 1 P7 will not be reset automatically When changing the mode or resetting P5 to 0 the status of P7 needs to checked...

Page 32: ...n a specified number of external control pulses machine pulses 24 V at pin 2 is available MODE SELECT MODE SELECT MODE SAVE SELECT MODE SELECT SELECT MODE SAVE SELECT SELECT SELECT MODE SELECT MODE SA...

Page 33: ...on when a specified number of external control pulses is available machine pulses 24 V at pin 2 Delivery will continue until a specified number of progressive distributor pulses has been released MODE...

Page 34: ...avoid grease separation To this effect the GMG B can optionally drive option 3A be fitted with a pure stirring function When this stirring function is switched on a stirring process lasting one minute...

Page 35: ...l control Connect by using the connecting cable 913 405 06 Accessories the functional control of the progressive distributor to the relevant connector of the pump unit cable plug at right side 7 1 10...

Page 36: ...d Exchange the pump element 5 Lubricant pressure too high Obstruction in pipeline system Check the line system for free throughput Remove obstructed components and clean or replace them Lubricant not...

Page 37: ...ree of air and contamination Important Versions without filling level monitoring require the checking of the reservoir s filling level in regular intervals intervals depend ing on consumption To ensur...

Page 38: ...with DIN VDE 1000 10 8 1 Cleaning Important The pump unit must not be cleaned by means of high pressure cleaners or compressed air Important The use of solvent containing cleaning agents may incur da...

Page 39: ...weekly 8 4 Repair Changing the pump element Note Prior to pump element removal the reservoir must be emptied since otherwise lubricant may spill Note When removing the pump element be careful to remo...

Page 40: ...Screwing set for 8 pipe 112 466 65 Screwing set for 10 pipe 112 467 65 7 Pressure control valve at the progressive distributor Pressure control valve 70 bar 110 566 65 Pressure control valve 150 bar 1...

Page 41: ...e original must be attached to the freight documents For damage assessment and in order to be able to perform the repair quickly and economi cally we furthermore need a detailed description of the com...

Page 42: ...harged and cleaned 2 the residual contaminations left are free of any substance being harmful to health or environment 3 the materials used by us in the product s comply with the notes on the purpose...

Page 43: ...declaration of conformity We hereby declare that the product Pump unit type GMG B as of model year 2018 meets all relevant provisions of the directive on machinery 2006 42 EC Furthermore the machine...

Page 44: ...GMG B Operation manual Page 44 of 45 B0743 11 2 Declaration of conformity...

Page 45: ...e pulse setting in pulse mode 1 9999 5 P5 Pump delivery switch off via the number of distributor pulses On 001 Off 000 0 P6 Number of distributor pulses until pump delivery switch off 1 999 0 P7 Distr...

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