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15

V20  Edition: 12 March 

· 

2019

Operating Manual  DUM/F6-Servomotors

Maintenance

Repairs may only be carried out by the manufacturer or an authorised repair agency. Unauthorised opening

and tampering may lead to injuries to persons and property and may lead to a loss of warranty rights.

Before starting any work on the motors, and particularly before opening any covers of active parts, make sure that the

motor and plant have been properly isolated.
This refers also to any additional or auxiliary circuits.
The " 5 safety rules" to be applied according to DINVDE0105 are:

Disconnect the motor.

Lock it against unintentional restarting.

Verify the safe isolation from supply.

Earth and short (with voltages above 1,000V).

Safeguard or cover adjacent live parts.

Safety instructions

Careful and regular maintenance and inspections are required to recognise and remedy troubles in good time, before they

lead to major damage.
Since the operating conditions of the motors differ considerably, only general maintenance intervals to ensure trouble-free

operation can be specified. They need to be adapted to the local conditions such as the actual level of contamination, num-

ber of starts, load, etc.

Clean the motor, depending on the local level of contamination.

Retighten the electrical and mechanical connections. Check for deterioration of running smoothness or bearing noise: 

after approx. 500 operating hours, but after 1 year at the latest.

With rotary shaft seal option only: Regrease the rotary shaft seal depending on the operating mode every 50 to 500 

operating hours (applies only to grease lubrication!).

Maintenance intervals

If the motors are not installed immediately after their arrival, they should be properly stored.
Store the motors only in closed, dry, dust-free, well-ventilated and vibration-free rooms. Damp rooms are unsuitable for

storage! Do not remove the anti-corrosive coat from the shaft ends, flange surfaces, etc. Check it at certain intervals

depending on the ambient conditions, and touch up, if required.
Take care that no vibrations occur in storage to prevent the anti-friction bearings from being damaged. It is advisable to

turn the rotor several times at certain intervals to prevent corrosion of the bearings.
After prolonged storage (>3 months), rotate the motor in both directions at a low speed (

£

100 min

-1

) to allow the grease to

distribute evenly in the bearings.

Storage

Summary of Contents for DUF 6 Series

Page 1: ...DUM 6 DUF 6 Servomotors Rated continuous torques from 0 4Nm to 63Nm Operating Manual...

Page 2: ...eserves the right to correct or change the contents of this information and product details without prior notice No liability can be accepted for damage injuries or outlay arising there from We cannot...

Page 3: ...Winding insulation system 12 Separately driven fan 12 Conductor size 12 Speed and shaft position measuring system resolver 12 Monitoring the winding temperature 13 Transport and packaging 14 Storage...

Page 4: ...machine before starting any work on the motors Check the proper functioning of the brake if provided after installing the motor Repairs may only be carried out by the manufacturer or an authorised rep...

Page 5: ...5 V20 Edition 12 March 2019 Operating Manual DUM F6 Servomotors...

Page 6: ...C2 5 8 5 5 4 8 4 2 DUM6 C3 7 2 6 9 6 4 5 7 DUM6 C4 8 6 8 3 7 6 6 8 DUM6 D1 8 3 8 0 7 6 6 8 DUM6 D2 11 8 11 5 11 0 9 5 DUM6 D3 15 6 15 0 14 0 11 9 DUM6 D4 18 8 18 0 16 9 13 7 DUM6 E1 23 7 23 0 19 0 14...

Page 7: ...on to EN 50178 KTY84 KTY83 miniature thermal delay switch Connection to system connector rotatable speedTEC compatible Measuring system connection connector rotatable speedTEC compatible Measuring sys...

Page 8: ...e motor speed which can be achieved Definitions Standards codes and regulations The servomotors of the DUM F6 series are designed in accordance with IEC rec ommendations and the appli cable VDE and DI...

Page 9: ...Rated speed Ru v Phase to phase winding resistance at 20 C Lu v Phase to phase winding inductance p Number of pole pairs ke Voltage constant Mmax Max permissible torque Imax Max permissible current nm...

Page 10: ...at a coolant temperature of 40 C and an altitude of up to 1 000m a s l It is deter mined by using defined aluminium test flanges If the motor flange is thermally insulated it is not able to dissipate...

Page 11: ...sibly The excitation current ripple must be less than 20 to ensure reliable opening of the brake and prevent disturbing humming noises If the excitation current of the holding brake is switched off on...

Page 12: ...he motor Conductor size The recommended values for the dimensioning of the conduc tor cross sections are given in the table They are specified in DIN VDE 0113 EN 60 204 Electrical equipment of industr...

Page 13: ...gle PTC thermistor STM150E DUM F6 C DUM F6 D and DUM F6 E with triplex PTC thermistor STM150D 1 x 4000 1 x 1330 1 x 550 1 x 250 20 C 130 C 145 C 150 C 155 C 165 C Widerstand Resistance Temperatur Temp...

Page 14: ...port the damage to the manufacturer at the latest within one week Do not put these motors into operation 0 1 2 3 4 0 5 10 15 20 25 Zeit time t s I I d0 DUM 6 Cx betriebswarm at operating temperature D...

Page 15: ...to the local conditions such as the actual level of contamination num ber of starts load etc Clean the motor depending on the local level of contamination Retighten the electrical and mechanical conne...

Page 16: ...he total effective axial force FAges is calculated as shown in the above figure FA FA FA FA FA FA FAges FA FW FAges FA FAges FA FG FW FAges FA FG FAges FA FG FW FAges FA FG Constructin type B5 V1 V3 l...

Page 17: ...0 rpm 3000 rpm 4000 rpm 4000 rpm 6000 rpm 9000 rpm DUM F6 C DUM F6 D DUM F6 E 6000 rpm 4000 rpm 4000 rpm 2000 rpm 3000 rpm 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 0 10 20 30 40 50 60 x mm...

Page 18: ...036000 included in delivery Pinning configuration view of motor connecting pins 5 6 12 7 8 1 3 11 4 10 2 P 9 1 A B C D 2 3 4 1 2 1 L1 2 N PE Pin assignment 1 U1 2 PE 3 W1 4 V1 A brake if any B brake i...

Page 19: ...ncluded in delivery Pinning configuration view of motor connecting pins 5 6 12 7 8 1 3 11 4 10 2 P 9 2 1 U W V 1 U 2 V 3 W PE 1 2 3 Pin assignment U U1 V V1 W W1 PE PE brake if any brake if any 1 temp...

Page 20: ...y voltages UN from 400V X2 Holding brake 0 no brake 4 permanent field holding brake X3 Measuring system A8 ECI EQI1300 Heidenhain AA AD34 Hengstler I8 ERN1387 Heidenhain IN ERN1185 Heidenhain IR SRS50...

Page 21: ...21 V20 Edition 12 March 2019 Operating Manual DUM F6 Servomotors...

Page 22: ...torque 10min 1 Md10 Nm 0 48 0 68 0 89 1 17 Current at stall torque Id10 A 1 02 1 28 1 48 1 70 Number of poles 2p 6 Nominal rating Rated torque MdN Nm 0 43 0 62 0 80 1 05 Rated current IdN A 0 93 1 16...

Page 23: ...1500 3000 4500 6000 7500 9000 Drehzahl Speed rpm Moment Torque Nm S1 M max DUM 6 A 3 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 0 1500 3000 4500 6000 7500 9000 Drehzahl Speed rpm Moment Torque Nm S1 M max DU...

Page 24: ...8 5 1 6 2 4 5 5 5 6 9 4 3 6 7 8 4 Number of poles 2p 8 Nominal rating Rated torque MdN Nm 3 8 3 5 3 1 5 5 4 8 4 2 6 9 6 4 5 7 8 3 7 6 6 8 Rated current IdN A 2 5 2 8 3 1 3 7 4 2 4 5 4 3 4 9 5 5 4 2 6...

Page 25: ...220 193 214 194 256 229 DUM6 C2 206 186 248 221 242 222 284 257 DUM6 C3 234 214 276 249 270 250 312 285 DUM6 C4 262 242 304 277 298 278 340 313 DUM 6 C 1 0 2 4 6 8 10 12 0 1000 2000 3000 4000 5000 60...

Page 26: ...1 6 2 8 1 6 1 7 9 10 2 7 4 9 5 12 7 Number of poles 2p 8 Nominal rating Rated torque MdN Nm 8 0 7 6 6 8 11 5 11 0 9 5 15 0 14 0 11 9 18 0 16 9 13 7 Rated current IdN A 3 3 4 0 4 6 5 1 6 0 6 7 6 1 7 3...

Page 27: ...000 Drehzahl Speed rpm Moment Torque Nm S1 2xx1 M max 2xx2 2xx3 DUM 6 D 3 0 8 16 24 32 40 48 0 1000 2000 3000 4000 Drehzahl Speed rpm Moment Torque Nm S1 2xx1 M max 2xx2 2xx3 DUM 6 D 4 0 10 20 30 40 5...

Page 28: ...1000 2000 3000 1000 2000 3000 Rated power PdN kW 2 4 4 0 4 4 3 6 5 8 6 0 4 9 8 3 8 4 Voltage constant 1 ke V 1000min 1 206 0 120 5 90 4 212 1 119 1 93 0 198 9 116 7 82 5 Winding resistance 2 Ru v W 2...

Page 29: ...00 4000 Drehzahl Speed rpm Moment Torque Nm S1 2xx0 M max 2xx2 2xx3 M12x28 Holding brake Holding torque MBr Nm 70 Rated voltage UBr V 24 Rated current 20 C IBr A 1 5 Weight m kg 3 4 Rotor inertia JBr...

Page 30: ...2000 3000 4000 2000 3000 4000 2000 3000 4000 Rated power PdN kW 1 1 1 5 1 8 1 6 2 0 2 4 1 9 2 7 3 2 2 3 3 2 3 8 Voltage constant 1 ke V 1000min 1 98 3 78 9 62 9 92 5 69 4 57 0 97 9 79 5 63 4 122 79 1...

Page 31: ...193 295 194 337 229 DUF6 C2 287 186 329 221 323 222 365 257 DUF6 C3 315 214 357 249 351 250 393 285 DUF6 C4 343 242 385 277 379 278 421 313 DUF 6 C 1 0 2 4 6 8 10 12 0 1000 2000 3000 4000 5000 6000 D...

Page 32: ...1500 2000 3000 1500 2000 3000 1500 2000 3000 1500 2000 3000 Rated power PdN kW 1 7 2 2 2 9 2 4 3 1 4 0 3 2 4 0 5 1 3 8 4 8 5 8 Voltage constant 1 ke V 1000min 1 150 118 90 3 138 112 86 9 151 117 91 0...

Page 33: ...6 D2 315 212 357 247 349 246 391 281 DUF6 D3 345 242 387 277 379 276 421 311 DUF6 D4 375 272 417 307 409 306 451 341 Dimensions Speed torque characteristics DUF 6 D 1 0 5 10 15 20 25 30 0 1000 2000 30...

Page 34: ...8 63 0 Current at stall torque Id10 A 9 1 15 1 20 2 13 0 23 0 29 6 19 2 33 0 45 6 Number of poles 2p 8 Nominal rating Rated torque MdN Nm 30 28 24 45 40 34 62 57 48 Rated current IdN A 9 3 14 4 16 6...

Page 35: ...00 4000 Drehzahl Speed rpm Moment Torque Nm S1 2xx0 M max 2xx2 2xx3 M12x28 Speed torque characteristics Dimensions without holding brake with holding brake with resolver R9 with encoderr A8 AA I8 IR I...

Page 36: ...Operating Manual DUM F6 Servomotors V20 Edition 12 March 2019 Offenburger Str 3 D 01189 Dresden Germany Tel 49 0 3 51 40 44 0 Fax 49 0 3 51 40 44 1 11 info wed wittur com www wittur edrives de...

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