Wittenstein Alpha V-Drive Advanced VH+ Operating Manual Download Page 31 | Manualshive

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V.. / NV.. / CV..

Revision: 05

2022-D059517

Revision history

Revision

Date

Comment

Chapter

01

22.03.17

New version

All

02

02.05.17

Bleed screw

6

03

15.11.17

Bleed screw material
number

6

04

06.12.17

Tightening torques

9.1

05

08.01.20

Layout

All

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Summary of Contents for V-Drive Advanced VH+

Page 1: ...2022 D059517 Revision 05 V Drive Advanced Value Basic VT VH VS NVH NVS CVH CVS Operating Manual...

Page 2: ...027 4151 France WITTENSTEIN sarl info wittenstein fr 33 134 17 90 95 Great Britain WITTENSTEIN Ltd sales uk wittenstein co uk 44 1782 286 427 Italia WITTENSTEIN S P A info wittenstein it 39 02 241357...

Page 3: ...data 10 3 5 Information about the lubricant 10 3 6 Notes regarding the IP protection class 10 4 Transport and storage 11 4 1 Packaging 11 4 2 Transport 11 4 2 1 Transport of gearboxes up to size 063...

Page 4: ...ns for mounting with threaded holes 24 9 2 2 Specifications for mounting with through holes 25 9 3 Specifications for mounting to the output side 25 9 3 1 Mounting on the keyed hollow shaft 26 9 4 Spe...

Page 5: ...nd the machine about the safety and warning notices to avoid injuries The original instructions were prepared in German all other language versions are translations of these instructions 1 1 Informati...

Page 6: ...tions particularly for accident prevention e g personal safety equipment and environmental protection 2 1 EC EU Directive 2 1 1 Machinery Directive The gearbox is considered a machine component and is...

Page 7: ...ves residual risks even when adhering to the intended use Rotating components can cause serious injuries Before startup remove objects loose components e g feather keys and tools from the gearbox in o...

Page 8: ...e following safety symbols are used to indicate possible hazards prohibitions and important information Warning instructions are situation specific They will be precisely where tasks are described in...

Page 9: ...l cause serious injuries or even death This signal word indicates a potential hazard that could cause serious injuries and even death This signal word indicates a potential hazard that could cause min...

Page 10: ...e motor shaft when heated up 3 1 Overview of gearbox components 3 1 1 Version with through holes 3 1 2 Version with threaded bores Gearbox components E Gear housing Q Output shaft Output flange Q5 For...

Page 11: ...rsion with threaded bores Designation A Ordering code see Chapter 3 3 Ordering code B Ratio i C Customer material number optional D Serial number E Lubricant F Production date G Data matrix code optio...

Page 12: ...data 3 5 Information about the lubricant 3 6 Notes regarding the IP protection class All gearboxes are permanently lubricated by the manufacturer with synthetic gear oil polyglycols or with a high pe...

Page 13: ...even death Do not stand under suspended loads Secure the gearbox before transport with suitable fasteners e g belts Impacts for instance from falling or hard dropping may damage the gearbox Only use...

Page 14: ...r Customer Service department if the conditions are different For storage logistics we recommend the first in first out method For gearboxes size 080 and up we recommend the use of hoisting equipment...

Page 15: ...damage and impurities Pressurized air can damage the gearbox seals Do not use pressurized air to clean the gearbox Directly sprayed cleaning agents can alter the frictional values of the clamping hub...

Page 16: ...nstructions for the threadlocker to be used Valid only for corrosion resistant gearboxes and gearboxes in Hygienic Design Align the geometry of the seal surfaces before mounting the motor For corrosio...

Page 17: ...the adapter plate B with the four screws Evenly tighten the screws crosswise with increasing torque Tighten the clamping bolt H of the clamping hub C The value for the tightening torque can also be f...

Page 18: ...rboxes in Hygienic Design The separate instructions Hygienic Design Instruction Sheet Mounting Kit Doc no 2022 D062618 are valid for this The manual will be provided by our Sales Customer Service depa...

Page 19: ...tem manual doc no 2022 D001333 The manual will be provided by our Sales Customer Service department on request Please always provide the serial number Operating the gearbox without a motor e g using a...

Page 20: ...for gearboxes in Hygienic Design The separate instructions Hygienic Design Instruction Sheet Mounting Kit Doc no 2022 D062618 are valid for this The manual will be provided by our Sales Customer Serv...

Page 21: ...the recommended fit size h6 for the load shaft it must be possible to push the disk on without exerting force but without a noticeable fit tolerance The required dimensions for the slip on shaft hollo...

Page 22: ...rmissible torques T2 T2B T2N may be reduced in comparison with standard gearboxes depending on the product type For the maximum permissible torques observe the further information in Chapter 9 4 Speci...

Page 23: ...5 Assembly washers may be used if the material of the screw surface features a too low interface pressure The hardness of the washer needs to match the property class of the screw Take into account th...

Page 24: ...task Check the technical data Motor is heating the gearbox Check the wiring of the motor Ensure adequate cooling Change the motor Ambient temperature too high Ensure adequate cooling Increased operati...

Page 25: ...ss flats mm Tightening torque Nm Coaxial Angle Coupling K 2 Clamping hub socket S 2 8 Z 2 5 2 9 A 2 5 2 11 B 3 4 1 4 1 14 C 4 9 5 8 5 9 5 16 D 5 14 14 19 E 5 14 14 14 24 G 6 35 35 35 28 3 H 5 14 28 4...

Page 26: ...x 17 0 42 5 080 4 x M12 x 19 5 73 5 100 4 x M12 x 19 5 73 5 All threaded holes of a housing surface E3 must be used for fastening at a machine Tbl 14 Specifications for mounting to a machine Gearbox s...

Page 27: ...mm x mm Tightening torque Nm Property class 10 9 Indexing bore 050 50 7 x M6 x 10 14 6 H 7 063 63 11 x M6 x 12 14 6 H 7 080 80 11 x M8 x 15 34 8 H 7 100 125 11 x M10 x 20 67 10 H 7 The hollow shaft is...

Page 28: ...Dirt can inhibit transmission of the torque Clean degrease the load shaft and the hollow shaft leaving no residual traces Observe the safety and processing instructions of the lubricant used The axia...

Page 29: ...e name plate see Chapter 3 2 Name plate Output side Ordering code xxxxxxx xxx xxx xxx xx AXx A AC AF AD AG AE View of the motor connection output left Output side Ordering code xxxxxxx xxx xxx xxx xx...

Page 30: ...arbox in continuous operation S1 operation we recommend the use of a bleed screw The bleed screw is not included in the scope of delivery WITTENSTEIN alpha GmbH offers suitable bleed screws to this en...

Page 31: ...05 2022 D059517 Revision history Revision Date Comment Chapter 01 22 03 17 New version All 02 02 05 17 Bleed screw 6 03 15 11 17 Bleed screw material number 6 04 06 12 17 Tightening torques 9 1 05 08...

Page 32: ...XXXXXXXX 2022 D059517Revision 05 WITTENSTEIN alpha GmbH Walter Wittenstein Stra e 1 97999 Igersheim Germany Tel 49 7931 493 0 info wittenstein de WITTENSTEIN one with the future www wittenstein alpha...

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