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Witschi ProofMaster, Operating Manual

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Witschi ProofMaster Operating Manual Download Page 9

 

 

Safety

17.10.2019 

9 / 96

2.2

Proper use

The "ProofMaster" leak tightness testing device is used exclusively for
testing the water resistance of watches by means of positive and
negative pressure.
The ProofMaster can be used to check the water resistance of both
digital watches and analogue or pocket watches in accordance with the
watch manufacturer's specifications.
You can also use the ProofMaster to build up positive pressure in the
case of a leaky watch to then find the leak by testing it in water.

85 mm

30 mm

70 mm

The device is intended for watches with the following maximum
dimensions:

• Diameter: 70 mm
• Thickness: 30 mm
• Width: 85 mm

Proper use also includes observing all the information in the manual.
Any use that deviates from the proper use is considered improper use.

 CAUTION

Risk of injury if the device is used improperly!

Improper use of the ProofMaster can result in hazardous situations.

2.3

Safety sign

The parts of the device which represent a danger are marked with a
safety label.

Mandatory

Make sure that the safety labels on the device are clearly

legible and clean!

If the labels become dirty or illegible over time, so that hazards can no

longer be identified or service instructions can no longer be followed,

they must be replaced with new ones and affixed to the same place.

Summary of Contents for ProofMaster

Page 1: ... ProofMaster Operating manual ...

Page 2: ...n an der Aare Switzerland Product ProofMaster Copyright Reproduction of this document in whole or in part is not permitted Without the prior written consent of Witschi Electronic AG no section may be copied edited or electronically reproduced transmitted or recorded on magnetic media or in any other way All rights in particular those of reproduction distribution and translation into other language...

Page 3: ...ersonnel qualifications 15 2 7 Personal protective equipment 15 2 8 Spare parts 16 2 9 Noise emissions 16 3 Initial operation 17 3 1 Moving the device 17 3 2 Transport inspection 18 3 3 Storage conditions 18 3 4 Space requirement 19 3 5 Requirements regarding the installation site 19 3 6 Working area of the operator 20 3 7 List of equipment 21 3 8 Initial operation 22 3 8 1 Current 22 3 8 2 Compre...

Page 4: ...0 Manually lowering lifting the sensor 43 5 2 11 Identifying the tests 44 5 3 Measured results 45 5 3 1 Displaying test results 45 5 3 2 Selecting the results display 47 5 3 3 Access to results 48 5 3 4 Sorting the results 49 5 3 5 Deleting measured results 50 5 4 LeakFinder 51 5 5 Programming 55 5 5 1 Menus and operating buttons 55 5 5 2 Fixed test programs 56 5 5 3 Creating a program 57 5 5 4 Ed...

Page 5: ...e 75 7 4 4 Unit of leak rate 75 7 5 Import export 76 7 5 1 Importing exporting settings 76 7 5 2 Importing exporting programs 78 7 5 3 Resetting the device settings 81 7 5 4 Restoring factory settings 82 7 6 Printer 83 7 6 1 Configuring the printer 83 7 6 2 Configuring the label 84 7 7 Network 87 7 8 WiCoTRACE 87 7 9 System information 88 8 Troubleshooting 89 8 1 Error messages 89 8 2 Malfunctions...

Page 6: ...is document has been prepared on the basis of the information available at the time of its publication This manual enables safe and efficient handling of the ProofMaster leak tightness testing device referred to in the following as device or ProofMaster The manual is an integral part of the device and must be kept near the device so that it can be accessed by personnel at all times Personnel must ...

Page 7: ... 351 32 92 Internet www witschi com E mail service witschi com 1 2 Definitions User The user is the owner of a device which he or she uses as the owner or which he or she gives to third parties for use Operator The operator is the person who carries out production or operating processes with the device Technical personnel Technical personnel are defined as all persons whose training and qualificat...

Page 8: ...ns for safe working methods in the country of use and at the place of installation of the device must also be observed 2 1 General pictograms Prohibition Mandatory advice to follow DANGER This combination of symbol and keyword indicates an imminently hazardous situation that will result in serious or fatal injury if not avoided WARNING This combination of symbol and keyword indicates a potentially...

Page 9: ...r watches with the following maximum dimensions Diameter 70 mm Thickness 30 mm Width 85 mm Proper use also includes observing all the information in the manual Any use that deviates from the proper use is considered improper use CAUTION Risk of injury if the device is used improperly Improper use of the ProofMaster can result in hazardous situations 2 3 Safety sign The parts of the device which re...

Page 10: ...mponents The electrical and electronic components in the device contain toxic substances The device must therefore be disposed of in a recycling depot or by a specialised company CE conformity The CE marking confirms that this product complies with the European requirements regarding safety health environmental and user protection 2 4 Residual risks Compressed air The compressed air devices can be...

Page 11: ...mpressed air Caution material Material damage due to the use of contaminated compressed air The use of contaminated compressed air can damage the device Observe the following list of prohibitions and obligations Mandatory Follow the obligations set out below Only use oil free dry and dust free air Ensures that no condensation water can enter into the device via the compressed air Service the compr...

Page 12: ...t Damage to the insulation on the power cord or the power supply unit can result in a short circuit and damage the ProofMaster Prohibition Never immerse the device in water It is not designed for immersion Mandatory Follow the obligations set out below Work on electronic components of the ProofMaster must only be carried out by customer service Failure to do so could void the warranty Always disco...

Page 13: ...h being tested and or the ProofMaster Observe the following list of prohibitions and obligations Prohibition Do not exceed the maximum supply pressure of 12 bar Device components could otherwise burst Mandatory Follow the obligations set out below Make sure that the watch can withstand the pressure To avoid damaging the watch Only check watches for which a maximum water depth is specified without ...

Page 14: ...pplicable regulations regarding safety occupational health and safety and environmental protection for the operation of the device must also be observed The following must be taken into account The user must learn about the applicable occupational health and safety requirements and identify additional hazards as part of an assessment of the existing risks depending on the specific working conditio...

Page 15: ...e operator to do so Unauthorised persons must keep a safe distance from the device To avoid unnecessary dangers 2 7 Personal protective equipment Personal protective equipment is a device or means worn or held by a person to protect him or her from one or more risks which could threaten his or her safety or health Safety goggles Safety goggles protect the eyes from flying splinters of glass Safety...

Page 16: ...lear contact customer service see Technical support Page 7 Mandatory Only use original parts from Witschi Electronic AG or parts approved by Witschi Electronic AG To ensure proper operation of the ProofMaster Info For a list of spare parts see Accessories and spare parts Page 66 2 9 Noise emissions The noise emissions from the ProofMaster are below 80 dB and have been measured according to the gui...

Page 17: ...s of the device may be damaged Mandatory Follow the obligations set out below Always transport the packages vertically and never throw them Observe the markings on the packaging Do not remove the ProofMaster from its packaging until shortly before commissioning The packaging protects the ProofMaster from external damage Always carry the ProofMaster by the carrying handle or with both hands Falling...

Page 18: ...ompany s delivery note c Write a complaint Mandatory Report damage or missing parts to Witschi Electronic AG immediately Claims for damages can only be made within the applicable claim periods 3 3 Storage conditions Store the device and package under the following conditions Storage temperature 20 C to 70 C Relative humidity maximum 80 no condensation Do not store outdoors Store in a dry and dust ...

Page 19: ...esults of the tests may be incorrect in the case of an unsuitable installation location To achieve precise results the ProofMaster and the test object must be at room temperature The following instructions must be observed for reliable measurements Do not position the ProofMaster and test object in the vicinity of radiators or open windows Do not expose the ProofMaster or the test object to direct...

Page 20: ...20 96 17 10 2019 3 6 Working area of the operator In order for the operator to work comfortably we recommend leaving at least 50 cm space on each side of the ProofMaster in order to place the watch shop there 50 cm 50 cm ...

Page 21: ...ked database driven system 6 Watch underlay Stabilisation of watches 20 mm during the leak tightness test 7 Scratch Protect Lowerable watch support for efficient protection against unwanted scratches 8 Warranty information Information about the warranty conditions 9 Calibration certificate Additional equipment re quired for operation of the ProofMaster No Description Function 1 Compressor Compress...

Page 22: ...d so that it cannot be damaged by external influences Required equipment One ProofMaster One power supply unit Connecting 1 2 3 a Make sure that the voltage of the local power supply is suitable for the power supply unit ð 115 230 V 50 Hz 16 A b Connect the power supply unit connection 2 to the power supply connection of the ProofMaster 1 c Connect the power supply unit connection 3 to the local p...

Page 23: ...e Compressor not included in the scope of delivery of ProofMaster Connecting 1 2 3 4 a Put the compressor into operation as specified in the manufacturer s instructions b Make sure that the compressor is switched off and the outlet valve is closed c Connect the coupling of the compressed air hose 3 to the compressor d Insert the open end of the compressed air hose 4 into the compressed air plug co...

Page 24: ...ure that the thermal printer and the ProofMaster are switched off c Connect the USB cable 2 to the thermal printer USB type B inputs d Connect the USB cable 2 to one of the two USB type A inputs on the ProofMaster 1 ð The ProofMaster is now connected to the thermal printer e Switch on the ProofMaster and configure the thermal printer ð See Configuring the printer Page 83 Connection via Bluetooth d...

Page 25: ...uipment ProofMaster Ethernet cable not included in the scope of delivery of ProofMaster PC incl network environment not included in the scope of delivery of ProofMaster Connecting 1 2 a Ensure that the ProofMaster is switched off b Connect the Ethernet cable 2 to the network c Connect the Ethernet cable 2 to the network connection 1 of the ProofMaster and switch on the ProofMaster ð The ProofMaste...

Page 26: ...tion 5 Electrical connection 6 Compressed air plug connection Test chamber 1 2 3 1 Deformation sensor 2 Test chamber 3 Seal O ring The tightness test is performed in the test chamber 2 The deformation sensor 1 and watch support are located inside the test chamber When the test procedure is started the bell cover closes so that it rests against the seal 3 This ensures that the test chamber is seale...

Page 27: ... thus measure how strongly the watch housing expands or contracts The sensor head 2 is raised or lowered automatically to the watch by the drive rods 7 when the bell cover opens or closes Control and display ele ment 1 1 Touchscreen Using the touchscreen it is possible to navigate through the menus and edit the test settings It also shows the progress and results of the test 4 2 Included accessori...

Page 28: ...erlay 1 2 1 Scratch Protect 2 Watch support Item no 31 24 702 watch support and 31 24 71 40 Scratch Protect The standard support points are suitable for all watches 20 mm The Scratch Protect can also be used with these This scratch protection only lowers the watch once the sensor head is moved to the support points This prevents scratches when placing the watch Scratch Protect cannot be used on sm...

Page 29: ...oupling Maximum outlet pressure bar 12 Nominal outlet pressure for full operation of the ProofMaster bar 11 Capacity of the compressed air tank litres Min 4 Compressed air quality Dry and clean air filter Tip Witschi Electronic AG has a compressor that is optimally suited for the ProofMaster JunAir 6 10 compressor 10 l item no 97 91 103 230 VAC and 97 91 104 110 VAC For further information please ...

Page 30: ... connected ProofMaster Connecting to WiCoTRACE see WiCoTRACE Page 87 Tip The WiCoTRACE 3 software can be downloaded free of charge www witschi com Bar code reader The bar code reader can be used in conjunction with the WiCoTRACE software The software can be used to create bar codes for the various production orders When the operator then scans a bar code the program and the identification codes ar...

Page 31: ...ment times The maximum time per test pressure is limited to 300 seconds with automatic measuring time For best results in terms of precision and test duration we recommend the use of the automatic measurement time 4 6 Definitions Deformation measurement The measuring method of the ProofMaster is based on the principle of deformation The watch is subjected to positive pressure to compress the watch...

Page 32: ...are suitable for a qualitative consideration we recommend determining the inner volume of the watch beforehand 4 7 Reference to standard ISO 22810 Leak tight watch in ac cordance with stand ard ISO 22810 Standard ISO 22810 defines that a watch shall be classified as leak tight if less than 50 µg of air penetrates the watch per minute at a test pressure of 2 bar Relationship between volume and defo...

Page 33: ...e thus posing a danger especially to the eyes and face CAUTION Risk of injury from compressed air If compressed air escapes uncontrolled there is a risk of injury Take care when working on the compressor or the compressed air hoses Prohibition Do not exceed the maximum supply pressure of 12 bar Device components could otherwise burst Prohibition Never force the device cover to open when the device...

Page 34: ...crushing between the bell cover and the housing of the device when closing the bell cover Before closing the bell cover make sure that no body parts or objects are inside the closing area 5 2 Basic operation 5 2 1 Switching on the Proofmaster 1 ü The ProofMaster has been commissioned correctly see Initial operation Page 22 a Switch on the ProofMaster by pressing the switch 1 in the direction of th...

Page 35: ... setup menu appears b b Press Screen saver or tap to switch the ProofMaster to standby ð The bell cover closes and is locked ð The ProofMaster is in standby or screen saver mode standby screen is always black ð The screen saver is displayed date and time in this example Tip The screen saver is configurable See Screen saver Page 70 Exiting screen saver standby ü The ProofMaster is in standby 1 a To...

Page 36: ...een saver or standby Page 35 ð The bell cover closes and is locked d Switch off the ProofMaster by pressing the switch 1 in the direction of the arrow e Cover the ProofMaster with the corresponding dust cover 5 2 4 Determining test pressure values Improper test pressure value settings Caution material Risk of damaging the watch due to improper test pressure value settings Observe the following lis...

Page 37: ...ent pressure of the battery cover on the seal Only check watches for which a maximum water depth is specified and do not exceed this limit value Observe the following rule 10 m water depth 1 bar Check wristwatches without special information at a maximum pressure of 2 bar Effect of force on the watch Watch size Vacuum bar Pressure bar Dia in mm 0 2 0 4 0 7 1 0 2 0 5 0 10 0 20 5 9 N 12 7 N 21 6 N 3...

Page 38: ... individual test pressure enter the desired test pressure value between 0 7 bar and 10 0 bar and then press to confirm the entry ð The individual test pressure is programmed e Press Watch size to program the size of the watch ð The selection of the watch sizes appears f Press the value corresponding to the size of the watch g If necessary press Vacuum test to perform a vacuum test before the press...

Page 39: ...Use 17 10 2019 39 96 Quick test programmed The programmed values 1 are displayed 2 and the ProofMaster is ready for a test 1 2 ...

Page 40: ...t is intended for a watchmaker who for example wants to check a watch before or after a repair a a Press ð The Quick Select screen appears b Program the test ð See Programming a quick test Page 38 Programs The programs are usually used in production to perform measurements on a series of identical watches a a Press ð The program selection screen appears ...

Page 41: ...mage to the watch or the ProofMaster See Safety regulations Page 13 b Positioning a watch on the support ð See Positioning the watch Page 42 c Press to start the test ð The bell cover closes and the test begins Info If one of the test steps fails the entire test is considered a failure and is aborted immediately The bell cover opens d Follow the test procedure ð See Displaying test results Page 45...

Page 42: ...ng the test Temperature fluctuations in the housing during testing may affect the test result Keep the watch next to the ProofMaster before testing If the watch has come directly from the user wait until it has reached the ambient temperature Positioning the watch 1 a Insert the appropriate watch underlay into the opening 1 provided for this purpose ð See Included accessories Page 28 b Remove the ...

Page 43: ...oes not come into contact with any parts of the device ð The watch is positioned horizontally on the three support points 5 2 10 Manually lowering lifting the sensor Depending on the selected menu it is possible to lower and lift the sensor manually Lowering the sensor 1 2 a Press to lower the sensor head 1 onto the watch 2 Lifting the sensor a Press to lift the sensor head 1 ...

Page 44: ...ction is enabled and grey when it is not ð The identification parameters entered are saved with the measurement result and also printed on the label Entering the identification settings ü The program is selected Identification is enabled and the Identification menu is displayed a c a Press Apply last entries to fill in the input fields with the settings from the last measurement or press one of th...

Page 45: ...ightness test the test area is illuminated green if the test result is good and red if the test result is bad Display Two display types are available for the test result See Selecting the results display Page 47 Numerical display 1 2 8 9 6 5 7 4 3 The numeric display provides the following information 1 Prefix test specimen 2 Name of the operator only with enabled identification in the example abo...

Page 46: ...llowing examples show possible display phases Test running Test OK Test rejected Test manually aborted Reduced display 1 2 3 4 The numeric display provides the following information 1 Prefix test specimen 2 Name of the operator only with enabled identification in the example above Opera 3 Progress and result of each step 4 End result of the test ...

Page 47: ...result is not OK Test running Test OK Test rejected Test manually aborted 5 3 2 Selecting the results display The results can be displayed in numeric or reduced form a b a Press or at the bottom right of the screen to open the display selection window The icon changes according to the selected display Numeric Reduced ...

Page 48: ...100 test results in memory a 1 a Press to access old results ð The window with the results appears 1 2 b 3 b Press the desired result in the list ð The result selected from the list is highlighted in blue 2 and the results of the selected test are displayed 3 Tip It is possible to sort the measurement results See Sorting the results Page 49 ...

Page 49: ... to select the sort type ð The selection window for the sort type appears b c b Press the desired sort type in the list in the above example Title ð The results are sorted according to the selection of the sorting in the above example Title c Press to close the sort type selection window ...

Page 50: ...lected from the list is highlighted in blue b a c 1 Tip It is possible to sort the measurement results See Sorting the results Page 49 ð The results of the selected test are displayed 1 c Press to select the deletion type ð The selection window for the deletion type appears d Press Yes to delete the selected result No to cancel the deletion and Delete all to delete all results of the ProofMaster ...

Page 51: ... to burst Pressurising the watch ü The result of the leak test of a watch was not OK a Press to enter LeakFinder mode ð The LeakFinder window appears b b To define the test pressure press on the pressure value blue ð A number field appears CAUTION Observe all safety regulations for the test pressures in order to avoid accidents and damage to the watch or the ProofMaster See Safety regulations Page...

Page 52: ...a later time Press Cancel to cancel pressure build up or press Continue to continue ð When this message is displayed the leak is so small that the watch is considered to be tight or leak detection is not possible The ProofMaster releases the pressure from the bell cover and the bell cover opens g Remove the watch and locate the leak Locating the leak Caution material Damage to the watch being test...

Page 53: ...AG accepts no liability for watches that are penetrated by water If the display is red remove the watch from the water The positive pressure in the watch is too low and water can penetrate ü The watch has been pressurised a Fill a transparent container with water Tip Use distilled water to avoid limescale deposits on the watch b Place the watch in the container c Observe the formation of bubbles t...

Page 54: ...ay will turn red indicating that the watch must be removed from the water to avoid the risk of water penetrating the watch d Once the leak is located the number of bubbles decreases or 30 seconds remain remove the watch from the water and press to end the countdown on the ProofMaster ...

Page 55: ...an be accessed by pressing the corresponding button 1 Programs menu WiCo menu appears only when WiCoTRACE is enabled Measured results menu Quick Select menu Leak test menu Functions of the buttons Start a test sequence Stop a test sequence End the countdown Create a new user program Numerical display Reduced display Expand the menus Reduce the menus Bluetooth connection ...

Page 56: ...grams Free definition of all parameters Each newly created program is therefore a customer program Abbreviation Program name Info on program CL Calibrated Leak This program is for checking the ProofMaster using Calibrated Leak This program displays the measured leak rate P01 Safe test Suitable for all watches except watches with unstable housing P02 Standard Men For all types of men s watches plas...

Page 57: ...ies 0 4 2 0 200 50 20 P04 Jewelery 0 2 1 0 200 50 20 P05 Diver 100 m 0 7 1 0 10 0 200 200 50 20 40 Info The 50 µg min limit is only applied at the highest test pressure of a program as per ISO 22810 The previous test pressures are tested for the preliminary test with a limit of 200 µg min 5 5 3 Creating a program Creating a program a Press to display the program menu options b Press to open the pr...

Page 58: ...pressure for the first test ð A number field appears for the input of the pressure e If necessary enter the pressure for the second test ð A number field appears for the input of the pressure f If necessary enter the pressure for the third test ð A number field appears for the input of the pressure Info To guarantee test results the pressure of a test must always be greater than that of the previo...

Page 59: ...bles the required test accuracy to be met ð A number field appears for entering the times c If necessary set a maximum leak rate test in µg min for each test ð A number field appears for entering the leak rates d If necessary set the minimum and maximum deformation limit in µm for each test ð A number field appears for entering the minimum and maximum deformation e Press Basic settings to enter th...

Page 60: ...m to be deleted ð See Selecting the program Page 40 b Press to display the confirmation window for deleting the user program c Press Yes to delete the selected program and press No to cancel the operation ð The deleted program disappears from the program list of the ProofMaster ...

Page 61: ...lect the basic program ð See Selecting the program Page 40 b b Press to display the basic configuration settings of the program c c Press Advanced parameters to display the advanced settings of the program d e d Press Basic settings to return to the basic settings of the program e Press Cancel to exit the settings display ...

Page 62: ...ge the ProofMaster Prohibition Never immerse the ProofMaster in water This will destroy the device Mandatory Follow the obligations set out below Work on electronic components of the ProofMaster must only be carried outby the customer service of Witschi Electronic AG Failure to comply with this requirement will void the warranty Place the power cord so that it cannot be damaged by external influen...

Page 63: ...with a dry microfibre cloth Operator Check that the compressed air hose is secure and in good condition Make sure that the bell cover is closed at the end of the day See Switching off the device Page 36 Calibration as per the calibration instructions on the device Have the ProofMaster recalibrated To do so contact the point of sale See Technical support Page 7 The deformation sensor can be sent in...

Page 64: ...d off and the bell cover is open 2 1 a Lift the seal 2 with the push button 1 and remove by hand b Remove dust particles and other deposits from the seal groove 2 c Insert a new seal 2 6 5 Replacing the deformation sensor 2 1 ü The ProofMaster is switched off and the bell cover is open a Unscrew screw 1 with a T10 Torx screwdriver b Remove the deformation sensor 2 c Hook in the new deformation sen...

Page 65: ...ster on our website we will personally notify you of important updates The software for the ProofMaster can be installed as follows ü The ProofMaster is switched off a If necessary unzip the update files for ProofMaster b Save the unzipped files on a USB stick c Insert the USB stick with the update files for the ProofMaster d Switch on the ProofMaster ð See Switching on the Proofmaster Page 34 e e...

Page 66: ...aust air kit without silencer 31 24 050 Silencer incl exhaust air kit Noise reduction up to 40 dB A Connection for up to 4 ProofMaster 31 24 051 Printing Accessories Item no Thermal printer JB01 SLK TE25 S Bluetooth Set II to Printer Plug in unit dongle 95 15101 USB Bluetooth dongle for additional ProofMaster devices JB15 BT851 US Spare thermal paper roll for JB01 SLK TE25 S JB01 MM60 740RS Softwa...

Page 67: ... touchscreen 1 with your finger in the direction of the arrow b c d ð The quick settings appear b Move the cursor left to decrease the brightness and right to increase the brightness c Move the cursor left to decrease the volume and right to increase the volume d Press to open the Settings menu Closing the quick settings 1 a Swipe the touchscreen 1 with your finger in the direction of the arrow ð ...

Page 68: ...fers quick access see the Quick settings menu Page 67 and conventional access to the configuration menu settings Info The functions of the keys are described in the Menus and operating buttons Page 55 section a a Press at the bottom left of the screen to display the expanded menu b b Press to access the configuration menus ð The configuration menus are displayed ...

Page 69: ...1 Language selection a b a Select System from the list ð System is highlighted in blue and the right window displays the system options b Tap the display language to open the selection window c Select the desired display language from the list ...

Page 70: ...tails below for the settings of each option Selecting the screen saver a a Open the screen saver selection by tapping the current selection b Choose between a black screen saver and a screen saver with date and time Alternatively it is possible to import a screen saver Importing a screen saver a Insert a USB stick with the desired screen saver into the ProofMaster b b Press to display the pictures...

Page 71: ...e button is blue when the function is enabled and grey when it is not Setting the automatic standby activation time a a Open the time selection for switching to standby by tapping the current selection b c b Select the desired time 7 3 3 Display and audio settings a a Select System from the list ð System is highlighted in blue and the right window displays the system options b Configure the displa...

Page 72: ...en it is not 7 3 4 Date time a b a Select System from the list ð System is highlighted in blue and the right window displays the system options b Set the date and time ð See the details below for the settings of each option Automatically setting the date and time When this function is enabled the date and time of the unit are set automatically Mandatory The ProofMaster must have an Internet connec...

Page 73: ...tting of the date and time is disabled a a Open the time selection by tapping the displayed time b c b Select the desired time Setting the time zone manually ü The automatic setting of the date and time is disabled a a Open the time zone selection by tapping the displayed time zone b c b Select the desired time zone ...

Page 74: ...s highlighted in blue and the right window displays the device options b b Open the bell cover speed selection by tapping the current selection d c Select the desired bell cover speed 7 4 2 Sensor lighting a a Select Device from the list ð Device is highlighted in blue and the right window displays the device options ...

Page 75: ...allows the test pressure to be released more slowly from the test chamber This reduces the noise emission but increases the test time 7 4 4 Unit of leak rate a a Select Device from the list ð Device is highlighted in blue and the right window displays the device options b b Open the unit selection for the leak rate by tapping the current selection c Select the desired leak rate unit ...

Page 76: ...into the ProofMaster Mandatory The settings to be imported must be combined in a file with the file name config json Otherwise the ProofMaster will not find the settings to import b c b Select Import export from the list ð Import export is highlighted in blue and the right window displays the import export options c Press Import settings ð An information and confirmation window appears d Press OK ...

Page 77: ...settings imported from the USB stick ð The ProofMaster restarts e Remove the USB stick Exporting a Insert the USB stick on which the settings are to be stored in the ProofMaster b c b Select Import export from the list ð Import export is highlighted in blue and the right window displays the import export options ...

Page 78: ...ck Importing exporting pro grams over the network Info The import and export of programs over the network takes place automatically The WiCoTRACE XML_Server software updates its database and the programs of all connected ProofMaster devices whenever a change is made to a connected device or database Importing exporting pro grams via USB stick Importing a Insert a USB stick with the programs into t...

Page 79: ...ow displays the import export options c Press Import programs ð An information and confirmation window appears d Press OK to confirm ð The home page is shown ð The programs of the ProofMaster have been replaced by the programs imported from the USB stick ð The ProofMaster restarts e Remove the USB stick from the ProofMaster ...

Page 80: ...from the list ð Import export is highlighted in blue and the right window displays the import export options c Press Export programs ð A window appears confirming the successful completion of the programs export ð The programs of the ProofMaster were exported to the USB stick in the programs json file d Remove the USB stick from the ProofMaster ...

Page 81: ...r The programs and test results are retained a a Select Import export from the list ð Import export is highlighted in blue and the right window displays the import export and recovery options b b Press to reset the settings of the ProofMaster ð A confirmation window appears c Press OK to confirm ð The ProofMaster restarts ...

Page 82: ...program data measurement results etc on the device a a Select Import export from the list ð Import export is highlighted in blue and the right window displays the import export and recovery options b ð Press to restore the factory settings of the ProofMaster ð A confirmation window appears b Press OK to confirm ð The ProofMaster restarts ...

Page 83: ...the printer ð The button is blue when the function is enabled and grey when it is not b c Open the user interface display by tapping the current selection e d Select the connection type ð In the following example Bluetooth e e Press Printer to save and return to the previous screen f f If necessary enable automatic printing ð The button is blue when the function is enabled and grey when it is not ...

Page 84: ...er The figure above shows the different configurable areas of the label ü Printer configured a a Select Printer from the list ð Printer is highlighted in blue and the right window displays the printer options b Configure the label as required ð See the details below for the settings of each option ...

Page 85: ...ofMaster c c Press Load new logo d d Select the desired logo from the list ð All image files png jpg bmp tec etc on the USB stick appear in the list ð In the above example selection of CElogo e ð The CElogo is now in the list and selected ð The CElogo logo is printed on the label Printing the header a a Enable or disable the printing of the header ð The button is blue when the function is enabled ...

Page 86: ...example Reduced Printing the footer a a Enable or disable the printing of the footer ð The button is blue when the function is enabled and grey when it is not Configuring the footer a a Open the footer configuration by tapping the beginning of the displayed footer ð In the following example no text is entered in the footer b Tap on the text area to open the alphanumeric keypad c Enter the footer u...

Page 87: ... options b b Enable or disable the network ð The button is blue when the function is enabled and grey when it is not 7 8 WiCoTRACE The ProofMaster must be configured for use with the WiCoTRACE software a a Select WiCoTRACE from the list ð WiCoTRACE is highlighted in blue and the right window displays the options for WiCoTRACE b b Enable or disable the use of WiCoTRACE ð The button is blue when the...

Page 88: ...his menu displays the following information Serial numbers IP address Versions of the different systems and programs Information on device operation cycle counter measuring counter etc Last calibration Legal information licenses a 1 a Select Info from the list ð Info is highlighted in blue and the right window displays the system information 1 Tip Use the scroll bar on the right side of the window...

Page 89: ...r limit It is likely that no test specimen has been inserted No test specimen was inserted Insert test specimen Bell cover blocked Please check if free movement is possible Object jammed Remove object Hook blocked Please check if free movement is possible Object jammed Remove object Deformation sensor blocked Please check if free movement is possible Object jammed Remove object Positive or negativ...

Page 90: ... was detected during the test Install the test device at a suitable vibration free location Vibrations could distort the measurement result 8 2 Malfunctions Description of malfunction Cause Solution Incorrect test result The watch is not positioned correctly Reposition the watch See Positioning the watch Page 42 Adhesive or protective foil on the watch case Remove the adhesive or protective foil T...

Page 91: ...of the compressor c Switch off the ProofMaster ð The remaining pressure in the test chamber escapes ð See Switching off the device Page 36 1 2 d If the residual pressure does not escape from the test chamber carefully insert a thin rounded object between the bell cover 1 and the bottom 2 Prohibition Do not use a pointed object to open the bell cover Pointed objects can lead to material damage seal...

Page 92: ...d accessories properly e Pull out all cables USB Ethernet f Disconnect the power supply unit connection from the local mains network g Disconnect the power supply unit connection from the power supply connection of the ProofMaster 4 ð The ProofMaster is non operational Disposal If no return or disposal agreement has been made return the device to a recycling point Caution environmental Improper di...

Page 93: ...40 VAC Mains frequency 50 60 Hz Power supply unit output values Designation Value Unit Voltage 12 VDC Maximum current consumption 3 0 A Maximum power consumption 36 W Compressed air connection Designation Value Unit Maximum supply pressure 12 bar Supply pressure for operation of the device with maximum power 11 bar Compressed air consumption per pressure test 10 l test Compressed air consumption p...

Page 94: ... resolution 0 01 µm Ambient conditions Designation Value Unit Temperature 15 to 35 C Relative humidity non condensing Max 80 Emissions Designation Value Unit Noise emissions 80 dB A Noise emission with Quiet pressure release See Quiet pressure release Page 75 70 dB A ...

Page 95: ...17 10 2019 95 96 Notes ...

Page 96: ...Witschi Electronic AG Bahnhofstrasse 26 3294 Büren an der Aare Switzerland 41 32 352 05 00 www witschi com ...

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