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1146400

SFC Machine Interface (SMI 2) Installation Manual

Chapter 2

– Installation

15

Chapter 2

– Installation

This chapter shows you how to install both enclosure and panel mount versions of the
ShopFloorConnect Machine Interface (SMI 2). The document is organized in the following sections:

Installation Guidelines ............................................................................................................. 16

Mounting the SMI 2 ................................................................................................................ 16

Mounting the SMI 2 Enclosure ......................................................................................... 16

Mounting the SMI 2 Panel Mount ........................................................................................... 18

Wiring the SMI 2 ..................................................................................................................... 19

Connecting AC Wiring to the SMI 2 Enclosure ............................................................... 19

Wiring the SMI 2 Panel Mount ............................................................................................... 20

Connecting AC Wiring to the Panel Mount ...................................................................... 20

Connecting Input Wiring ......................................................................................................... 22

Wiring a Cycle Input ......................................................................................................... 23

Wiring a Run/Idle Input .................................................................................................... 24

Wiring a Scrap Input Switch ............................................................................................. 25

Wiring a Setup Mode Input............................................................................................... 25

Wiring Automatic Downtime Inputs ................................................................................ 25

Connecting Machine Inhibit Output Wiring ............................................................................ 27

Connecting SMI 2 to Your Ethernet ........................................................................................ 27

Checking Wiring Connections ................................................................................................ 27

Checking Power Connections ........................................................................................... 27

Checking Input Wiring ..................................................................................................... 28

Checking Machine Inhibit Output Wiring ........................................................................ 28

Checking Ethernet Connectivity ....................................................................................... 30

Setting the IP Address, Subnet, and Default Gateway ............................................................ 30

Maintaining the SMI 2 ............................................................................................................ 31

Cleaning the Touch Screen ............................................................................................... 31

If you encounter problems when installing SMI 2, call Wintriss ShopFloorConnect Technical
Support.

ELECTRIC SHOCK HAZARD

•

Disconnect main power before installation.

•

Turn off all power to the machine and equipment used with the machine

•

Ensure that installation is performed by qualified personnel.

•

Complete all installation and wiring procedures before connecting to the AC power source.

Failure to comply with these instructions could result in death or serious injury.

NOTICE

If you encounter problems installing SMI 2 call Wintriss ShopFloorConnect Technical Support.

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Summary of Contents for ShopFloorConnect SMI 2

Page 1: ...om Wintriss Controls Group LLC 100 Discovery Way Unit 110 Acton MA 01720 USA Phone 800 586 8324 Fax 978 263 2048 PRINTED IN USA For complete SMI 2 documentation visit www sfcdocs com ShopFloorConnect Machine Interface SMI 2 1146400 Preliminary 1 October 2019 ...

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Page 3: ...nda or document changes to this manual since its last revision You can also find documentation for other ShopFloorConnect related products on this site such as the SMI 2 Rev A user manual which covers HMI version 1 44 and lower and the Quick Start Guide which covers HMI version 2 21 and higher If you encounter cross references in this manual to chapters that have not been included refer to the app...

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Page 5: ...u will be quoted a flat rate repair price for the product you are returning We ask that you either fax us a PO for that amount or enclose the PO with the returned item This will enable us to ship the item back to you as soon as the repair has been completed If the item cannot be repaired or there are additional charges you will be contacted for approval Please be sure to carefully pack all returne...

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Page 7: ... Inputs 25 Connecting Machine Inhibit Output Wiring 27 Connecting SMI 2 to Your Ethernet 27 Checking Wiring Connections 27 Checking Power Connections 27 Checking Input Wiring 28 Checking Machine Inhibit Output Wiring 28 Checking Ethernet Connectivity 30 Setting the IP Address Subnet and Default Gateway 30 Maintaining the SMI 2 31 Cleaning the Touch Screen 31 Chapter 5 System Messages 33 Messages o...

Page 8: ...rounding Stud on SMI 2 Panel Mount 21 Figure 2 5 AC Wiring on SMI 2 Panel Mount 21 Figure 2 6 SMI 2 Control Board 22 Figure 2 7 SMI 2 Input Output Wiring 23 Figure 2 8 SMI 2 Main Menu 28 Figure 2 9 Forced Dialog Settings Screen 29 Figure 2 10 Forced Downtime Menu Screen 30 Figure 2 11 Network Menu Screen 31 Figure 2 12 Setting the IP Address 31 List of Tables Table 2 1 Automatic Downtime Inputs Pr...

Page 9: ...C Machine Interface SMI 2 Chapter 2 shows how to mount and wire the SMI 2 Installation instructions are provided for both enclosure and panel mount versions Chapter 5 documents the system messages that appear at the top of the Main Menu screen Appendix A explains how SFC discovers primary items at the SMI 2 Wiring diagrams are provided at the end of the manual ...

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Page 11: ...ded will result in death or serious injury A WARNING symbol indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION A CAUTION symbol indicates a potentially hazardous situation which if not avoided may result in property damage NOTICE A NOTICE symbol indicates important information that you should remember including tips to aid you in perfor...

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Page 13: ...isuse misapplication negligence accident or unauthorized modification The provisions of this warranty do not extend the original warranty of any product which has either been repaired or replaced by Wintriss Controls No other warranty is expressed or implied Wintriss accepts no liability for damages including any anticipated or lost profits incidental damages consequential damages costs time charg...

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Page 15: ...5 Connecting Machine Inhibit Output Wiring 27 Connecting SMI 2 to Your Ethernet 27 Checking Wiring Connections 27 Checking Power Connections 27 Checking Input Wiring 28 Checking Machine Inhibit Output Wiring 28 Checking Ethernet Connectivity 30 Setting the IP Address Subnet and Default Gateway 30 Maintaining the SMI 2 31 Cleaning the Touch Screen 31 If you encounter problems when installing SMI 2 ...

Page 16: ...closure you must use conduit of the same rating and make proper connections to ensure NEMA 12 protection Good grounds at the SMI 2 are important Make sure that the SMI 2 is properly grounded The ground wire from SMI 2 should be connected to the main ground point of the machine This may be near the control transformer ground NOTICE Before starting the installation make sure to check all modes of ma...

Page 17: ...p edge of the unit approximately at chin level Experiment to determine a good height for everybody prior to wiring and mounting 1 Drill four holes for mounting and tap if necessary Mounting bolts are 1 4 20 Use a No 7 drill and 1 4 20 tap 2 Allow up to 9 in of service loop when performing the wiring connections see Wiring the SMI 2 page 19 Also make sure all cables will reach the enclosure Figure ...

Page 18: ...nsole perform the following steps 1 Cut a 7 9 in 200 1 mm wide by 6 4 in 162 6 mm high mounting hole 2 Insert the SMI 2 panel mount into the cutout ensuring that it is centered and square Using the holes in the SMI 2 panel mount as a guide mark the locations of the mounting holes Remove the SMI 2 panel mount and drill the mounting holes in your enclosure Note The holes in the SMI 2 panel mount are...

Page 19: ...black neutral white and ground green For 230 VAC wires are black and red with green or green yellow for ground 2 Turn the screw on the enclosure door s latch 1 4 turn clockwise to release the latch and swing open the enclosure door 3 Run the AC power wires to SMI 2 through flexible liquid tight conduit to the knockout in the lower right corner of the enclosure Because SMI 2 is rated NEMA 12 protec...

Page 20: ...ections to the SMI 2 panel mount do the following referring to Figure 2 4 Figure 2 5 below and Figure 1 SFC Machine Monitor 2 Wiring Diagram at the end of this manual Remember to allow plenty of room to make wiring connections 1 Determine how you will bring wiring from your 115 VAC power source or 230 VAC source if applicable to the unit These wires should be connected directly to the machine cont...

Page 21: ...a ground stud on your panel mount Figure 2 4 enclosure or panel mount console 3 Connect power wires to the input connectors labelled Line and Neut as shown in Figure 2 5 and Figure 1 SFC Machine Monitor 2 Wiring Diagram at the end of this manual Figure 2 4 Grounding Stud on SMI 2 Panel Mount Figure 2 5 AC Wiring on SMI 2 Panel Mount ...

Page 22: ... Idle input in order for SMI 2 to detect that the machine is running If you want SMI 2 to also count parts you must wire the Cycle input The Scrap input should be wired if you want SMI 2 or the machine operator to be able to increment the scrap part counter Wire the Setup mode input if you want SMI 2 to maintain the current machine state and suspend counting of parts during machine setup F1 Fuse S...

Page 23: ...rom low approximately 0 VDC to high 24 VDC The Cycle input signal can come directly from the machine controller if it transitions from 0 to 24VDC If a control signal at a different voltage level is available you can add a user supplied relay to operate the Cycle input Connect the relay so that its coil is actuated by your control signal and then wire the relay s normally open contacts as follows 1...

Page 24: ...tes following actuation of the Run Idle contact You can change this setting so the SMI 2 reports that the machine is running when only the Run Idle contact actuates If you do not wire a Run Idle contact you can configure the SMI 2 to use the Cycle input to determine when the machine is running by setting the Production Idle Timer Wiring a Run Idle Input The Run Idle input enables the SMI 2 to dete...

Page 25: ...e the SMI 2 is monitoring to be run in a non production mode such as during setup or troubleshooting without the SMI 2 responding to changes in the running state or to machine cycles During these non production periods the SMI 2 holds the current machine state including the downtime reason if one is in effect and does not count parts The Setup Mode input should be connected to a switch or output f...

Page 26: ...N and all the other automatic downtime inputs are also ON SMI 2 responds only to Input 4 If Input 4 then goes OFF while all the others are still on SMI 2 responds to Input 3 Wire input 4 to the equipment that would stop the line first Wire input 3 to the equipment that would stop the line next and so on If you use only one of the automatic downtime inputs use the highest priority input Input 4 If ...

Page 27: ...igure 2 7 page 23 and Figure 1 SFC Machine Monitor 2 Wiring Diagram at the end of this manual This output is a dry contact 4A Max 240 VAC or 30 VDC Connecting SMI 2 to Your Ethernet NOTICE To use the optional wireless connection see Error Reference source not found page Error Bookmark not defined To wire the SMI 2 to your Ethernet do the following 1 Run an Ethernet cable through flexible liquid ti...

Page 28: ...e terminal block Figure 2 6 page 22 The LED lights up when 24 volts is applied to the input Simply actuate each of the relays sensors signals connected to the inputs and verify that each LED lights up Checking Machine Inhibit Output Wiring The machine inhibit circuit prevents the machine from being restarted after the interval programmed for the Forced Dialog Timer has elapsed and the Forced Downt...

Page 29: ...d Dialog Timer screen The current timer setting is displayed at upper right 5 To test the output wiring decrease the Forced Dialog Timer setting to 30 seconds by pressing the 3 key and the 0 key the number at upper right changes to 30 then press Enter 6 You are returned to the Forced Dialog Settings screen with the setting 30 Sec displayed below the Forced Dialog Timer button If your machine inhib...

Page 30: ... check the connection between your Ethernet cable and the Ethernet connector 3 If the Ethernet cable is properly connected but one or both of the LEDs still do not come on call Wintriss ShopFloorConnect Technical Support Setting the IP Address Subnet and Default Gateway You must set the SMI 2 s IP address subnet and default gateway for the unit to communicate with SFC 1 On the Main screen press Se...

Page 31: ...e the IP address see Figure 2 12 Enter the digits for the first octet then press the period to go on to the next Press Enter to accept the IP address Figure 2 12 Setting the IP Address 6 Set the subnet and default gateway in similar fashion Maintaining the SMI 2 Cleaning the Touch Screen Clean the SMI 2 touch screen with a mild detergent and a soft cloth ...

Page 32: ...1146400 SFC Machine Interface SMI 2 Installation Manual 32 Chapter 2 Installation ...

Page 33: ...n 34 Messages on the Security Settings Screen 34 Invalid password entered 34 Password out of range 0 9999 34 Messages on the Status Line of the Main Menu Changeover Displays following the Control Setup Transition message see below after you load a new job Also displays whenever you select the Changeover item on the Forced Downtime Menu or Select Downtime screen Indicates that the machine is in the...

Page 34: ...the Unplanned Downtime state Messages Below the Status Line of the Main Menu Function disabled while running Displays for a few seconds whenever you press a button during machine operation that is not functional when the press is running e g Production Parts count preset has been exceeded Displays when the Production button has been pressed in response to the Parts Preset Reached message see Messa...

Page 35: ...communicating with SFC and all Primary items to be used at the SMI 2 must be entered and loaded once see Loading Primary Items for the First Time in your user manual SFC creates a record for each new Primary item it discovers If the primary item has been run previously at another SMI 2 SFC adds the new SMI 2 to the list of machines that run that Primary item If the Primary item has not been run pr...

Page 36: ...1146400 SFC Machine Interface SMI 2 Installation Manual 36 Appendix A SFC Primary Item Discovery ...

Page 37: ...ption type _______________________ Troubleshooting items to consider UPPER lower case sensitive MAC address filtering MAC address of device is located on wireless module inside box Locate number and add 1 to the last number Example ACCF235DC2E0 will become ACCF235DC2E1 Example Setup Additional Settings Network Settings Network IP Settings Setup Additional Settings Network Settings Wireless Setting...

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