Winpower GR150P4 Series Installation And Operator'S Manual Download Page 2

2

4300-00

60706-244

SAVE THESE INSTRUCTIONS

This manual contains important instructions 
that should be followed during installation and 
maintenance of the generator and batteries.

Read and understand all instructions in the manual 
before starting and operating the generator set. 

USING THIS MANUAL  

  

Congratulations on your choice of a Winpower generator 
set.  You have selected a high-quality, precision-
engineered generator set designed and tested to give you 
years of satisfactory standby service. 
 
To get the best performance from your new engine 
generator set, it is important that you carefully read and 
follow the operating instructions in this manual. 
 
Should you experience a problem please follow the 
“Things To Check” near the end of this manual. The 
warranty listed in this manual describes what you can 
expect from WINPOWER should you need service 
assistance in the future.

COPY YOUR MODEL AND SERIAL NUMBER 
HERE  

No other WINPOWER generator has the same serial 
number as yours.  It is important that you record the 
number and other vital information here. If you should ever 
need to contact us on this unit it will help us to respond to 
your needs faster.  
  

MODEL_____________________________________  
  
SERIAL NUMBER____________________________  
  
PURCHASE DATE____________________________  
  
DEALER____________________________________
  

TABLE OF CONTENTS  

  

INTRODUCTION 

2

GUIDE TO PRODUCT SAFETY 

 3  

BASIC INFORMATION   

4

 

Description 

 4  

 

DSE 7310  Engine Control  

Specifi cation Table 

 5  

PREPARING THE UNIT 

 

 

Unpacking the unit 

 5

ENGINE GENERATOR INSTALLATION 

 

 

Installation 6 

 

Fuel Line Installation 

 6 

 Fuel 

Pressure 

Tables 

7

 

LP Liquid Withdrawal 

 Lubrication 

8

 Coolant 

8

 Battery 

Installation 

8

 

Battery Charger/Block Heater Wiring 

9

 

AC Electrical Connections 

10

 

DC Electrical Connections 

11

ENGINE CONTROL PANEL LAYOUT 

12

 

DSE 7310 CONTROLLER 

13

INITIAL START-UP 

14

 START-UP 

PROCEDURE 

14

EXERCISER CLOCK 

15

TROUBLESHOOTING INFORMATION 

15

CHANGING THE FUEL TYPE 

16

GENERATOR END SPECIFICATION 

16

ENGINE SPECIFICATIONS 17
 

ENGINE MAINTENANCE SCHEDULE 

17

VOLTAGE REGULATOR WIRING 19
AC WIRING - THREE PHASE
 277/480 

Volt 

20

 120/208 

Volt 

20

 120/240 

Volt 

21

AC WIRING - SINGLE PHASE
 120/240 

Volt 

21

DC SCHEMATIC - WIRING DIAGRAM 

22

WIRE SIZING TABLE 

23

12 MONTH WARRANTY 

24

 

PROPER USE AND INSTALLATION  

  

You must be sure your new engine generator set is:  

Properly serviced before starting  

Operated in a well ventilated area  

Properly exhausted and gases safely dispersed  

Wired by a qualifi ed electrician 

Operated only for its designed purposes  

Used only by operators who understand its  

 

 operation 

 

Properly maintained  

  

Summary of Contents for GR150P4 Series

Page 1: ...GR150P4 DSE7310 INSTALLATION AND OPERATORS MANUAL LP NG GENERATOR SYSTEM...

Page 2: ...________ SERIAL NUMBER____________________________ PURCHASE DATE____________________________ DEALER____________________________________ TABLE OF CONTENTS INTRODUCTION 2 GUIDE TO PRODUCT SAFETY 3 BASIC...

Page 3: ...the earth 2 FIRE HAZARD Natural gas and L P present a hazard of possible explosion and or fire a Do not smoke or use open flame near the generator set b Keep a fire extinguisher nearby and know its p...

Page 4: ...for a quote 2 ENGINE GENERATOR GR150P4 The engine generator set consists of a PSI8 8 Liter Turbocharged Aftercooled V 8 industrial liquid cooled engine equipped to run on L P N G fuel The engine oper...

Page 5: ...oil level frequently as specified in the engine manual The engine manufacturer has established an excellent worldwide engine service organization engine service is available from a nearby authorized d...

Page 6: ...the installation cost of fuel runs The information in this manual is offered to assist you in providing the proper fuel for your engine However this information is only provided to inform you of the...

Page 7: ...e most common cause for inoperative systems is an inadequate or incorrect fuel pressure Power and performance of the engine is in direct relation to the correctness of the fuel system Shown below is a...

Page 8: ...the correct oil and keeping the crankcase full cannot be over emphasized Failure to use the proper oil and keep the crankcase properly filled will cause excessive engine wear and shorten its useful l...

Page 9: ...HEATER A three stage battery charger is provided standard for all 12 volt standby systems The standard charger is an Automatic Battery Charger Maintainer This Charger has three rates of charging Durin...

Page 10: ...feeds have already been wired into the upper lugs Please refer to the circuit breaker installed on your unit for breaker lug capacities and proper torque specifications To select the proper conductor...

Page 11: ...in terminal labeled 1 is Battery Negative and the wire in the terminal labeled 23 is your Remote Start lead Closing these two leads together will signal the DSE 7310 to go into an auto start mode and...

Page 12: ...NTROL PANEL LAYOUT A USB PROGRAMMING PORT USB port for computer interface Used for programming the DSE7310 controller B DSE7310 CONTROLLER See controller explanation C Emergency Stop Switch When depre...

Page 13: ...e remote start signal has been lost You must use the STOP RESET or AUTO button to stop the unit once you have started it in manual mode CAUTION IF THE POWER FAILS WHILE RUNNING IN THE MANUAL MODE THE...

Page 14: ...send information signals to the DSE7310 via the CAN connections to indicate oil pressure water temperature etc for the display on the engine control All shutdown functions are also controlled by the...

Page 15: ...p engine genset ENGINE CRANKS BUT WILL NOT START 1 Improper fuel pressure being delivered to unit 2 Fuel supply shut off 3 Fuel tank empty 4 Defective spark plug 5 Defective engine ignition module 6 D...

Page 16: ...ngine is set up for LP when the LP light is out the engine is set up for NG The ECU will then reprogram the engine to operate on the proper fuel GENERATOR SPECIFICATIONS GR150P4 A Stanford Newage Mode...

Page 17: ...closing X X Leak check fuel lines X X Check air inductionfor leaks X X X X X Check manifold for vacuum leaks X X X X X DrainVaporizer oil build up Engine Exhaust System Inspect exhaust manifold for le...

Page 18: ...21 psi idle 6 psi 1000 rpm 6 psi 1000 rpm 6 psi 1000 rpm 5 psi 1000 rpm 5 psi 1000 rpm 18 psi 2000 rpm 18 psi 2000 rpm 18 psi 2000 rpm 15 psi 2000 rpm 15 psi 2000 rpm Coolant Capacity Engine 3 5 qts 4...

Page 19: ...to 1 1 2 inches below the filler neck seat when the coolant is cold WARNING EQUIPMENT DAMAGE Never remove the radiator cap when the engine is hot and never add coolant to any engine that has become ov...

Page 20: ...20 4300 00 60706 244 THREE PHASE AC WIRING HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS...

Page 21: ...21 4300 00 60706 244 THREE PHASE AC WIRING DELTA SINGLE PHASE AC WIRING SINGLE PHASE 120 240 VOLTS THREE PHASE DELTA 120 240 VOLTS...

Page 22: ...22 4300 00 60706 244 ENGINE CONTROL SCHEMATIC...

Page 23: ...Type THHW THW 2 RHW RHW 2 THHN RHW THWN 2 RHH THHW THW THHW THW 2 THHW THW RHW 2 USE 2 THWN XHHW XHH XHHW SIZE AWG THWN XHHW XHH XHHW USE ZW XHHW 2 ZW 2 OR kcmil USE XHHW 2 ZW 2 44 50 8 35 41 57 68 6...

Page 24: ...months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some states do not allow limitation on the duration of impl...

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