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17

4300-00

60706-244

ENGINE SPECIFICATIONS

GR150P4 - All voltages
 

Engine   

PSI 8.8L TCAC V8

    LP/NG

Daily

1000

1500

2000

2500

3000

3500

4000

4500

5000

General Maintenance Section
Visual check for fluid leaks

X

Check engine oil level

X

Check coolant level

X

Change engine oil and filter
Check LPG system for leaks

Inspect accessory drive belts for cracks, breaks, splits or glazing

X

X

X

X

X

Inspect electrical system wiring for cuts, abrasions or corrosion 

X

X

Replace crankcase breather element - 

8.1L/8.8L Engine

Inspect all vacuum lines and fittings for cracks, breaks or hardening

X

X

Engine Coolant Section
Clean debris from radiator core  

Change coolant

1

 

 

 

 

 

 

X

Inspect coolant hoses for cracks, swelling or deterioration 

X

X

X

X

X

Engine Ignition System

X

X

X

X

X

Replace spark plugs

X

 

X

 

Clean secondary ignition coil tower

X

X

X

X

X

Check spark plug wires for cuts abrasions or hardening 

X

Replace distributor cap and rotor

X

X

Replace spark plug wires

X

X

Fuel System Maintenance
Inspect air cleaner
Replace filter element
Replace fuel filter

X

X

X

X

X

Inspect Shut-off Valve for leaks and closing

X

X

Leak check fuel lines 

X

X

Check air induction for leaks

X

X

X

X

X

Check manifold for vacuum leaks

X

X

X

X

X

Drain Vaporizer oil build up
Engine Exhaust System
Inspect exhaust manifold for leaks

X

X

Inspect exhaust piping for leaks

X

X

Check HEGO sensor(s) connector and w ires for burns, cuts or damage 

X

X

Inspect catalyst for mechanical damage 

X

X

CERTIFIED STATIONARY ENGINE MAINTENANCE REQUIREMENTS

Perform the following maintenance on the engine at the hours indicated and at equivalent hour intervals thereafter.

Interval Hours

Every 150 hours or 120 days of operation

Annually, or as required in dusty environments

Every 2500 hrs or As Required

 Every 200 hours, or every 100 hours in dusty environment

Prior to any service or maintenance activity

Every 100 hours or 60 days of operation

Every 150 hours or 120 days of operation

Note 1 = PSI requires the use of coolant meeting GM specification GM6277M.  When used, this coolant change interval is 5,000 hours or 5 years (whichever occurs first).  
Changing of coolant types (typically indicated by color) and mixing of coolants is not allowed as this can result in a loss of coolant protection during the engine life.  Consult the 
OEM for the correct replacement interval if you use coolant other than GM6277M

SPECIAL NOTES SECTION

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for GR150P4 Series

Page 1: ...GR150P4 DSE7310 INSTALLATION AND OPERATORS MANUAL LP NG GENERATOR SYSTEM...

Page 2: ...________ SERIAL NUMBER____________________________ PURCHASE DATE____________________________ DEALER____________________________________ TABLE OF CONTENTS INTRODUCTION 2 GUIDE TO PRODUCT SAFETY 3 BASIC...

Page 3: ...the earth 2 FIRE HAZARD Natural gas and L P present a hazard of possible explosion and or fire a Do not smoke or use open flame near the generator set b Keep a fire extinguisher nearby and know its p...

Page 4: ...for a quote 2 ENGINE GENERATOR GR150P4 The engine generator set consists of a PSI8 8 Liter Turbocharged Aftercooled V 8 industrial liquid cooled engine equipped to run on L P N G fuel The engine oper...

Page 5: ...oil level frequently as specified in the engine manual The engine manufacturer has established an excellent worldwide engine service organization engine service is available from a nearby authorized d...

Page 6: ...the installation cost of fuel runs The information in this manual is offered to assist you in providing the proper fuel for your engine However this information is only provided to inform you of the...

Page 7: ...e most common cause for inoperative systems is an inadequate or incorrect fuel pressure Power and performance of the engine is in direct relation to the correctness of the fuel system Shown below is a...

Page 8: ...the correct oil and keeping the crankcase full cannot be over emphasized Failure to use the proper oil and keep the crankcase properly filled will cause excessive engine wear and shorten its useful l...

Page 9: ...HEATER A three stage battery charger is provided standard for all 12 volt standby systems The standard charger is an Automatic Battery Charger Maintainer This Charger has three rates of charging Durin...

Page 10: ...feeds have already been wired into the upper lugs Please refer to the circuit breaker installed on your unit for breaker lug capacities and proper torque specifications To select the proper conductor...

Page 11: ...in terminal labeled 1 is Battery Negative and the wire in the terminal labeled 23 is your Remote Start lead Closing these two leads together will signal the DSE 7310 to go into an auto start mode and...

Page 12: ...NTROL PANEL LAYOUT A USB PROGRAMMING PORT USB port for computer interface Used for programming the DSE7310 controller B DSE7310 CONTROLLER See controller explanation C Emergency Stop Switch When depre...

Page 13: ...e remote start signal has been lost You must use the STOP RESET or AUTO button to stop the unit once you have started it in manual mode CAUTION IF THE POWER FAILS WHILE RUNNING IN THE MANUAL MODE THE...

Page 14: ...send information signals to the DSE7310 via the CAN connections to indicate oil pressure water temperature etc for the display on the engine control All shutdown functions are also controlled by the...

Page 15: ...p engine genset ENGINE CRANKS BUT WILL NOT START 1 Improper fuel pressure being delivered to unit 2 Fuel supply shut off 3 Fuel tank empty 4 Defective spark plug 5 Defective engine ignition module 6 D...

Page 16: ...ngine is set up for LP when the LP light is out the engine is set up for NG The ECU will then reprogram the engine to operate on the proper fuel GENERATOR SPECIFICATIONS GR150P4 A Stanford Newage Mode...

Page 17: ...closing X X Leak check fuel lines X X Check air inductionfor leaks X X X X X Check manifold for vacuum leaks X X X X X DrainVaporizer oil build up Engine Exhaust System Inspect exhaust manifold for le...

Page 18: ...21 psi idle 6 psi 1000 rpm 6 psi 1000 rpm 6 psi 1000 rpm 5 psi 1000 rpm 5 psi 1000 rpm 18 psi 2000 rpm 18 psi 2000 rpm 18 psi 2000 rpm 15 psi 2000 rpm 15 psi 2000 rpm Coolant Capacity Engine 3 5 qts 4...

Page 19: ...to 1 1 2 inches below the filler neck seat when the coolant is cold WARNING EQUIPMENT DAMAGE Never remove the radiator cap when the engine is hot and never add coolant to any engine that has become ov...

Page 20: ...20 4300 00 60706 244 THREE PHASE AC WIRING HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS...

Page 21: ...21 4300 00 60706 244 THREE PHASE AC WIRING DELTA SINGLE PHASE AC WIRING SINGLE PHASE 120 240 VOLTS THREE PHASE DELTA 120 240 VOLTS...

Page 22: ...22 4300 00 60706 244 ENGINE CONTROL SCHEMATIC...

Page 23: ...Type THHW THW 2 RHW RHW 2 THHN RHW THWN 2 RHH THHW THW THHW THW 2 THHW THW RHW 2 USE 2 THWN XHHW XHH XHHW SIZE AWG THWN XHHW XHH XHHW USE ZW XHHW 2 ZW 2 OR kcmil USE XHHW 2 ZW 2 44 50 8 35 41 57 68 6...

Page 24: ...months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some states do not allow limitation on the duration of impl...

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