Winpower GR150P4 Series Installation And Operator'S Manual Download Page 10

10

4300-00

60706-244

To wire the automatic transfer switch into the existing wiring, fi rst 
determine which circuits will be on the emergency load circuit.  
If the entire load is to be transferred, the transfer switch can 
be wired in directly after the watt-hour meter and the service 
entrance, providing the service entrance ampere rating is within 
the transfer switch’s rated capability.  

If only specifi c circuits are to be powered under emergency 
power failure conditions, an additional distribution panel 
designated “emergency distribution panel” must be installed.

All selected emergency circuits are removed from main 
distribution panels and installed in the emergency distribution 
panel. The A.T.S. is then installed between the main panel and 
the emergency distribution panel.  Suggested circuits: freezer, 
refrigerator, furnace, emergency lights, sump pump, emergency 
outlet circuits, etc.  Total running load must not exceed generator 
rating.

A.C. ELECTRICAL 
CONNECTIONS

NOTICE - CLASS 1 WIRING METHODS ARE TO BE USED 

FOR ALL FIELD WIRING CONNECTIONS TO TERMINALS 
OF A CLASS 2 CIRCUIT

INSTALLERS NOTE:  To access the AC and DC 
interconnections on this unit, open the single door 
on the right hand side of the units.  Then remove the 
safety panel covering the mainline circuit breaker.  All 
connection are behind this panel. 

A- Neutral Lugs, These neutral lugs are isolated from ground 
and provided for you to connect your neutral wire from the 
transfer switch to.  These lugs will handle wire sizes #3/0 AWG to 
500 MCM and should be torqued to 300 in. lbs. 
B - Generator Circuit Breaker, This circuit breaker provides 

overload protection for the generator.  Your power feeds from 
the transfer switch will connect to the bottom lugs on the circuit 
breaker.  The generator power feeds have already been wired 
into the upper lugs.  

Please refer to the circuit breaker installed on your unit for 
breaker lug capacities and proper torque specifi cations.

To select the proper conductor size between the Generator 
and the ATS, fi rst look your model up in Table below for your 
generator amperage. Then refer to the table on page 23 for 
guidance on wire sizing based on both wire type and amperage.   
Wire amperages have been derated for 40

o

 C ambient 

temperatures operation.

GR150P4 on NG

kW

Voltage

PH

C/B Amperage

150

120/240

1

600

150

120/208

3

600

150

120/240

3

600

150

277/480

3

225

GR150P4 on LP

kW

Voltage

PH

C/B Amperage

125

120/240

1

600

125

120/208

3

450

125

120/240

3

450

125

277/480

3

225

For additional information on wire sizing refer to table 310-15 (B) 
(16) of the National Electrical Code ANSI/NFPA 70.

C - Ground Lug, These ground lugs are bonded to ground 
and are provided for you to connect your ground wire from the 
transfer switch to. These lugs will handle wire sizes #1 AWG to 
300 MCM  and should be torqued to 250 in. lbs. 

D. 120 Volt Terminal Block, This terminal block is provide for 
the 120 volt/ 15 amp feed from customers distrubution panel for 
the block heater and the trickle charger.

E - 120 VOLT/20 AMP DUPLEX RECEPTACLE, This 
convenience receptacle is used on the small units to plug in both 
the small fl oat charger as well as the blockheater.  On some of 
the units with the larger block heater you will have to wire directly 
into the terminal block.

F - This lug is provided on the neutral terminal block to allow you 
to run a neutral to ground lead if you are using the generator in 
a stand alone application.  This would be an application where 
there is no distribution panel and no other ground to neutral 
bond
 in the wiring system.  If a grounding wire is attached here 
remove the fl oating neutral label in the panel.  This will not be 
used when you are wiring a generator and transfer switch 
into an existing power system.

Summary of Contents for GR150P4 Series

Page 1: ...GR150P4 DSE7310 INSTALLATION AND OPERATORS MANUAL LP NG GENERATOR SYSTEM...

Page 2: ...________ SERIAL NUMBER____________________________ PURCHASE DATE____________________________ DEALER____________________________________ TABLE OF CONTENTS INTRODUCTION 2 GUIDE TO PRODUCT SAFETY 3 BASIC...

Page 3: ...the earth 2 FIRE HAZARD Natural gas and L P present a hazard of possible explosion and or fire a Do not smoke or use open flame near the generator set b Keep a fire extinguisher nearby and know its p...

Page 4: ...for a quote 2 ENGINE GENERATOR GR150P4 The engine generator set consists of a PSI8 8 Liter Turbocharged Aftercooled V 8 industrial liquid cooled engine equipped to run on L P N G fuel The engine oper...

Page 5: ...oil level frequently as specified in the engine manual The engine manufacturer has established an excellent worldwide engine service organization engine service is available from a nearby authorized d...

Page 6: ...the installation cost of fuel runs The information in this manual is offered to assist you in providing the proper fuel for your engine However this information is only provided to inform you of the...

Page 7: ...e most common cause for inoperative systems is an inadequate or incorrect fuel pressure Power and performance of the engine is in direct relation to the correctness of the fuel system Shown below is a...

Page 8: ...the correct oil and keeping the crankcase full cannot be over emphasized Failure to use the proper oil and keep the crankcase properly filled will cause excessive engine wear and shorten its useful l...

Page 9: ...HEATER A three stage battery charger is provided standard for all 12 volt standby systems The standard charger is an Automatic Battery Charger Maintainer This Charger has three rates of charging Durin...

Page 10: ...feeds have already been wired into the upper lugs Please refer to the circuit breaker installed on your unit for breaker lug capacities and proper torque specifications To select the proper conductor...

Page 11: ...in terminal labeled 1 is Battery Negative and the wire in the terminal labeled 23 is your Remote Start lead Closing these two leads together will signal the DSE 7310 to go into an auto start mode and...

Page 12: ...NTROL PANEL LAYOUT A USB PROGRAMMING PORT USB port for computer interface Used for programming the DSE7310 controller B DSE7310 CONTROLLER See controller explanation C Emergency Stop Switch When depre...

Page 13: ...e remote start signal has been lost You must use the STOP RESET or AUTO button to stop the unit once you have started it in manual mode CAUTION IF THE POWER FAILS WHILE RUNNING IN THE MANUAL MODE THE...

Page 14: ...send information signals to the DSE7310 via the CAN connections to indicate oil pressure water temperature etc for the display on the engine control All shutdown functions are also controlled by the...

Page 15: ...p engine genset ENGINE CRANKS BUT WILL NOT START 1 Improper fuel pressure being delivered to unit 2 Fuel supply shut off 3 Fuel tank empty 4 Defective spark plug 5 Defective engine ignition module 6 D...

Page 16: ...ngine is set up for LP when the LP light is out the engine is set up for NG The ECU will then reprogram the engine to operate on the proper fuel GENERATOR SPECIFICATIONS GR150P4 A Stanford Newage Mode...

Page 17: ...closing X X Leak check fuel lines X X Check air inductionfor leaks X X X X X Check manifold for vacuum leaks X X X X X DrainVaporizer oil build up Engine Exhaust System Inspect exhaust manifold for le...

Page 18: ...21 psi idle 6 psi 1000 rpm 6 psi 1000 rpm 6 psi 1000 rpm 5 psi 1000 rpm 5 psi 1000 rpm 18 psi 2000 rpm 18 psi 2000 rpm 18 psi 2000 rpm 15 psi 2000 rpm 15 psi 2000 rpm Coolant Capacity Engine 3 5 qts 4...

Page 19: ...to 1 1 2 inches below the filler neck seat when the coolant is cold WARNING EQUIPMENT DAMAGE Never remove the radiator cap when the engine is hot and never add coolant to any engine that has become ov...

Page 20: ...20 4300 00 60706 244 THREE PHASE AC WIRING HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS...

Page 21: ...21 4300 00 60706 244 THREE PHASE AC WIRING DELTA SINGLE PHASE AC WIRING SINGLE PHASE 120 240 VOLTS THREE PHASE DELTA 120 240 VOLTS...

Page 22: ...22 4300 00 60706 244 ENGINE CONTROL SCHEMATIC...

Page 23: ...Type THHW THW 2 RHW RHW 2 THHN RHW THWN 2 RHH THHW THW THHW THW 2 THHW THW RHW 2 USE 2 THWN XHHW XHH XHHW SIZE AWG THWN XHHW XHH XHHW USE ZW XHHW 2 ZW 2 OR kcmil USE XHHW 2 ZW 2 44 50 8 35 41 57 68 6...

Page 24: ...months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some states do not allow limitation on the duration of impl...

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