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60708-162

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UNPACKING INSTRUCTIONS:

When unpacking the generator set, be sure to inspect it carefully 

for freight loss or damage.  If loss or damage is noted at the time 

of delivery, require that the person making the delivery make note 

of the loss or damage on the freight bill, or affix his signature 

under the consignee’s memo of the loss or damage.  Contact the 

carrier for claim procedures.

When loss or damage is noted after delivery, segregate the 

damaged material, and contact the carrier for claim procedures.

“Concealed Damage” is understood to mean damage to the 

contents of a package which is not in evidence at the time of 

delivery by the carrier, but which is discovered later.  The carrier 

or carriers are responsible for merchandise lost or damaged 

in transit.  The title to goods rests with the consignee when 

generators are shipped fob factory, and only the consignee can 

legally file a claim.  

*****  CAUTION  ****

 EQUIPMENT DAMAGE - 

These units are shipped with oil, 

and a 50/50 mix of coolant.  Be sure to check all fluid 

levels before operating.  See engine manufacturer’s 

instruction manual for recommended oil requirements 

before initial starting.

UNPACKING:

(Not  recommended until the unit is on-site)

1.  Carefully remove the crate.

2.  After inspecting the engine-generator for external physical   

 

damage, locate and check the following items packed with   

 

the  unit.

 

a.  Owner’s operators manual.

 

b.  Engine manufacturer’s instruction manual.

 

c.  Battery hold-down brackets & hardware.

 

d.  Unit components or accessory items shipped loose  

 

 

 

for on-site installation.

 

e.  Optional accessories.

3.  Remove main frame hold down bolts.

4.  Unit can now be lifted from shipping rails.

LIFTING THE GENERATOR SET

NOTICE - Personal Injury

To prevent injury to persons or equipment, observe the 

following guidelines when lifting the generator:

Due to the different designs, configurations, options, weights, 

site conditions, and available material handling equipment, 

specific lifting instructions are not provided for each individual 

generator set model. General guidelines provided are applicable 

to the entire standby generator line.  It is the responsibility of the 

installing party to follow the lifting equipment’s operators manual 

to prevent injury to personnel and damage to the generator.  

Smaller Generator  Sets may not require use of overhead lifting 

equipment and may be placed on the pad with basic material 

handling equipment, i.e. a forklift.

CAUTION

: - Do not attempt to lift the generator set by the means 

of the lifting eyes on the engine or generator end.  

These lifting points are only for use during the manufacturing 

process and are designed for lifting of the individual Generator 

Set component.

    ***************

*****  WARNING  ****

      ***************

NEVER - attempt to lift the fuel tank while filled with fuel.  

Sloshing of the fuel can cause a shift in the balance of the 

fuel tank, making for a DANGEROUS, unbalanced lifting load.  

If the generator was shipped on the fuel tank, use the lifting 

points located on the fuel tank to move the entire Generator 

Set into place.  DO NOT place fuel in the tank prior to lifting.  

INSTALLATION

 

    ***************

*****  WARNING  ****

      ***************

PERSONAL INJURY - Before proceeding with the installation, 

be sure the engine control  is in the “stop” position.  Before 

proceeding with the installation, be sure the Generator MLCB 

(Main Line Circuit Breaker) is in the ‘OFF’ position and the 

unit starting battery is disconnected.

GENERAL INFORMATION

This series of  engine/generator sets are designed and built as 

open power units, meaning no weather protection has been 

provided.  These unit must be installed inside of an enclosure that 

will provide proper protection from the elements.

Before beginning the installation process, recheck the voltage, 

phase and amperage rating of the Generator Set.  Be certain 

it can handle the intended load and are compatible with the 

intended loads.   Plans for installation should be prepared with 

proper attention to mechanical and electrical engineering detail 

to assure a satisfactory system installation.  The installation must 

comply with all national, state, and local codes.

The information in this manual is offered only as a guide to 

finalizing your installation plans.  

NOTICE 

For full service switching of the entire load, the ATS must be ‘SE’ 

(Service Entrance) rated or must have a properly rated fusible 

disconnect installed before the ATS to protect the contacts

.

Summary of Contents for DE20I4

Page 1: ...INSTALLATION AND OPERATIONS MANUAL with STAMFORD GENERATORS MODELS DE20I4 DE30I4 DE45F4 DE65F4 DE90F4 MANUAL KEY START AND DSE3110 ELECTRIC START ELECTRIC START DIESEL GENERATORS...

Page 2: ...NUMBER________________________ M Spec ______________________________ PURCHASE DATE_______________________ DEALER_______________________________ TABLE OF CONTENTS INTRODUCTION i GUIDE TO PRODUCT SAFET...

Page 3: ...into the earth 2 FIRE HAZARD Diesel fuel presents a hazard of possible explosion and or fire a Do not smoke or use open flame near the generator set b Keep a fire extinguisher nearby and know its prop...

Page 4: ...000 Volts 120 240 120 208 120 240 277 480 Phase single three three three PF 1 0 80 80 80 AMPs 125 104 90 45 Hertz 60 60 60 60 Engine Model Isuzu 4LE TurboCharged Starting System 12 Volt Manual Start M...

Page 5: ...omponents also have their own individual identity plates providing additional information to document build data for warranty and replacement parts Be sure to have the main WINPOWER unit data plate in...

Page 6: ...to the entire standby generator line It is the responsibility of the installing party to follow the lifting equipment s operators manual to prevent injury to personnel and damage to the generator Smal...

Page 7: ...tor discharge These fresh air inlets should also be 1 1 2 to 2 times large than the radiator face The extra air inlet area is required to minimize restriction and to provide combustion air for the eng...

Page 8: ...ine manufacturer s maintenance instructions INSTALLING THE BATTERY CAUTION In the following battery installation procedure check to be sure the engine control is in the stop position This should be yo...

Page 9: ...are tight and coat the terminals and cable ends with dialectic grease WARNING The electrolyte is a diluted sulfuric acid that is harmful to the skin and eyes It is electrically conductive and corrosi...

Page 10: ...60708 162 4094 00 CONTROL BOX AC WIRING...

Page 11: ...77 480 3 45 14 1 0 AWG 80 in lbs kW Voltage PH Amp Wire Capability Lug Torque 45 120 240 1 175 4 AWG 300 MCM 250 in lbs 45 120 208 3 150 4 AWG 300 MCM 250 in lbs 45 120 240 3 150 4 AWG 300 MCM 250 in...

Page 12: ...SE This fuse protect all the DC wiring in the engine control panel and on the engine If this fuse if blown nothing will work on the engine E SAFETY LATCHING RELAY This safety latching relay provides t...

Page 13: ...s the AC voltage reading on the display If this fuse is blown the DSE 3110 will not display a voltage or frequency reading and will shutdown on low voltage or frequency Replacement fuse ATO ATC 2A 250...

Page 14: ...on places the module into its Automatic mode This mode allows the module to control the function of the generator automatically The module will monitor the remote start input and once a start request...

Page 15: ...high water temperature 5 After the engine is up an running the circuit breaker can be closed to power your loads During periods of very cold operation it is best to let the engine warm up for a few s...

Page 16: ...ailed below Press 4 to select the next parameter or 3 to select the previous parameter within the current page When viewing the parameter to be changed press the 1 button The value begins to flash Pre...

Page 17: ...high engine temperature pre alarm setting level after the Safety On timer has expired UNDERSPEED The engine speed has fallen below the underspeed pre alarm setting OVERSPEED The engine speed has rise...

Page 18: ...fective fuel pump 7 Defective fuel solenoid 8 Defective engine harness 9 Improper battery voltage to fuel pump or fuel solenoid ENGINE STARTS AND THEN STOPS AND ALARM LIGHT COMES ON 1 Engine oil press...

Page 19: ...4094 00 60708 162 17 START CONTROL PANEL ENGINE WIRING HARNESS DE20 DE30 KEY START SCHMATIC...

Page 20: ...60708 162 4094 00 18 START CONTROL PANEL ENGINE WIRING HARNESS DE45 DE65 KEY START SCHMATIC...

Page 21: ...4094 00 60708 162 19 DE20 DE30 3110 ELECTRIC START PANEL LEFT BLANK INTENTIONALLY AT THIS TIME...

Page 22: ...60708 162 4094 00 20 86 85 30 87a 87 86 85 30 87a 87 DE45 DE65 DE90 3110 ELECTRIC START PANEL...

Page 23: ...4094 00 60708 162 21 THREE PHASE AC WIRING HIGH AND LOW WYE...

Page 24: ...60708 162 4094 00 22 THREE PHASE AC WIRING DELTA SINGLE PHASE AC WIRING...

Page 25: ...nual Start Oil Filter 2 required 2992544 Pre Fuel filter Water Sep 2992662 Water Sensor 4254020 Fuel Filter Elements 2994048 Air Filter Element 8025818 Alternator Belt 500341810 Alternator 500315943 S...

Page 26: ...r additional oil information Oil Capacity 13 5 Quarts Cooling System 50 50 Mix MODEL DE90I4 3 DE90I4 4 DE90I4 17 DE90I4 18 Generator Stamford UCI274C Winding Group 06 311 311 311 Wattage 86000 90000 9...

Page 27: ...ug the connector back into the DSE 3110 5 Unplug the seven green pin connector containing terminal 1 6 Position 1 already has a wire in it You will have to cut that wire and splice a new wire into the...

Page 28: ...ding those of merchantability and fitness for a particular purpose are limited to 12 months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or co...

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