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60708-162

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IMPORTANT SAFETY 

INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions that 

should be followed during installation and maintenance 

of the generator and batteries.

Read and understand all instructions in the manual 

before starting and operating the generator set. 

 

This engine generator set has been designed and 

manufactured to allow safe, reliable performance.  Poor 

maintenance, improper or careless use can result in potential 

deadly hazards;  from electrical shock, exhaust gas asphyxiation, 

or fire.  Please read all safety instructions carefully before 

installation or use.  Keep these instructions handy for future 

reference.  Take special note and follow all warnings on the unit 

labels and in the manuals. 

ANSI SAFETY DEFINITIONS  

************************************************************ 

DANGER

DANGER indicates an imminently hazardous situation which, if 

not avoided, 

will

 result in death or serious injury. This signal word 

is to be limited to the most extreme situations.

***********************************************************  

************************************************************ 

WARNING: 

 WARNING indicates a potentially hazardous situation which, if 

not avoided, 

could

 result in death or serious injury. 

***********************************************************  

*********************************************************** 

CAUTION

:  

CAUTION indicates a potentially hazardous situation which, if not 

avoided, may result in minor or moderate injury. It may also be 

used to alert against unsafe practices.

************************************************************ 

NOTE: 

CAUTION is also used on the unit labels and in this manual 

to indicate a situation that could result in serious damage or 

destruction of the equipment and possible personal injury. 

   

1.  ELECTRIC SHOCK

 -  The output voltage present in this    

 

equipment can cause a fatal electric shock. This equipment  

 

must be operated by a responsible person.

  

 

a.  Do not allow anyone to operate the generator without   

 

 

proper instruction.    

 

b.  Guard against electric shock.  

 

c.  Avoid contact with live terminals or receptacles. 

 

d.  Use extreme care if operating this unit in rain or snow.   

 

e.  Use only three-prong grounded receptacles and  

 

 

 

extension cords.  

 

f.  Be sure the unit is properly grounded to an external    

 

 

ground rod driven into the earth.    

  

2.  FIRE HAZARD

 - Diesel fuel presents a hazard of possible   

 

 

explosion and/or fire. 

        

 

a.  Do not smoke or use open flame near the generator    

 

 

set.    

 

b.  Keep a fire extinguisher nearby and know its proper use.   

 

 

Fire extinguishers rated ABC by NFPA are appropriate.    

3.  DEADLY EXHAUST GAS

 - Exhaust fumes from any diesel

 

 engine contain carbon monoxide, an invisible, odorless    

 

and deadly gas that must be mixed with fresh air. 

 

 

a.  Operate only in well ventilated areas.  

 

b.  Never operate indoors. 

 

c.  Never operate the unit in such a way as to allow exhaust  

 

 

gases to seep back into closed rooms (i.e. through    

 

 

windows, walls or floors).    

  

4.  NOISE HAZARD

 - Excessive noise is not only tiring, but    

 

continual exposure can lead to loss of hearing.    

 

 

a.  Use hearing protection equipment when working  

 

 

 

around this equipment for long periods of time.    

 

b.  Keep your neighbors in mind when permanently install- 

 

 

ing  this equipment.    

  

5.  CLEANLINESS

 - Keep the generator and surrounding area  

 

clean.   

 

 

a.  Remove all grease, ice, snow or materials that create   

 

 

slippery conditions around the unit.    

 

b.  Remove any rags or other material that could create    

 

 

potential fire hazards.    

 

c.  Carefully wipe up any fuel or oil spills before starting the  

 

 

unit.    

 

d.  Never allow leaves or other flammable material to build  

 

 

up around the engine exhaust area.    

  

6.  SERVICING EQUIPMENT 

- All service, including the  

 

 

installation or replacement of service parts, 

should be  

 

 

performed only by a qualified technician. 

  

 

a.  Use only factory approved repair parts.  

 

b.  Do not work on this equipment when fatigued.  

 

c.  Never remove the protective guards, cover, or recep-

 

 

tacle panels while the engine is running. 

 

d.  Use extreme caution when working on electrical compo- 

 

 

nents.  High output voltages from this equipment can   

 

 

cause serious injury or death.    

 

e.  Always avoid hot mufflers, exhaust manifolds, and    

 

 

engine parts.  They all can cause severe burns instantly.    

 

f.   Installing a generator set is not a “do-it-yourself” project.  

 

 

Consult a qualified, licensed electrician or contractor.    

 

 

The installation must comply with all national, state, and  

 

 

local  codes.

 

g.  Always make sure unit is disabled before placing your  

 

 

hands anywhere near the fan, belts, alternator or water  

 

 

hoses.    

Summary of Contents for DE20I4

Page 1: ...INSTALLATION AND OPERATIONS MANUAL with STAMFORD GENERATORS MODELS DE20I4 DE30I4 DE45F4 DE65F4 DE90F4 MANUAL KEY START AND DSE3110 ELECTRIC START ELECTRIC START DIESEL GENERATORS...

Page 2: ...NUMBER________________________ M Spec ______________________________ PURCHASE DATE_______________________ DEALER_______________________________ TABLE OF CONTENTS INTRODUCTION i GUIDE TO PRODUCT SAFET...

Page 3: ...into the earth 2 FIRE HAZARD Diesel fuel presents a hazard of possible explosion and or fire a Do not smoke or use open flame near the generator set b Keep a fire extinguisher nearby and know its prop...

Page 4: ...000 Volts 120 240 120 208 120 240 277 480 Phase single three three three PF 1 0 80 80 80 AMPs 125 104 90 45 Hertz 60 60 60 60 Engine Model Isuzu 4LE TurboCharged Starting System 12 Volt Manual Start M...

Page 5: ...omponents also have their own individual identity plates providing additional information to document build data for warranty and replacement parts Be sure to have the main WINPOWER unit data plate in...

Page 6: ...to the entire standby generator line It is the responsibility of the installing party to follow the lifting equipment s operators manual to prevent injury to personnel and damage to the generator Smal...

Page 7: ...tor discharge These fresh air inlets should also be 1 1 2 to 2 times large than the radiator face The extra air inlet area is required to minimize restriction and to provide combustion air for the eng...

Page 8: ...ine manufacturer s maintenance instructions INSTALLING THE BATTERY CAUTION In the following battery installation procedure check to be sure the engine control is in the stop position This should be yo...

Page 9: ...are tight and coat the terminals and cable ends with dialectic grease WARNING The electrolyte is a diluted sulfuric acid that is harmful to the skin and eyes It is electrically conductive and corrosi...

Page 10: ...60708 162 4094 00 CONTROL BOX AC WIRING...

Page 11: ...77 480 3 45 14 1 0 AWG 80 in lbs kW Voltage PH Amp Wire Capability Lug Torque 45 120 240 1 175 4 AWG 300 MCM 250 in lbs 45 120 208 3 150 4 AWG 300 MCM 250 in lbs 45 120 240 3 150 4 AWG 300 MCM 250 in...

Page 12: ...SE This fuse protect all the DC wiring in the engine control panel and on the engine If this fuse if blown nothing will work on the engine E SAFETY LATCHING RELAY This safety latching relay provides t...

Page 13: ...s the AC voltage reading on the display If this fuse is blown the DSE 3110 will not display a voltage or frequency reading and will shutdown on low voltage or frequency Replacement fuse ATO ATC 2A 250...

Page 14: ...on places the module into its Automatic mode This mode allows the module to control the function of the generator automatically The module will monitor the remote start input and once a start request...

Page 15: ...high water temperature 5 After the engine is up an running the circuit breaker can be closed to power your loads During periods of very cold operation it is best to let the engine warm up for a few s...

Page 16: ...ailed below Press 4 to select the next parameter or 3 to select the previous parameter within the current page When viewing the parameter to be changed press the 1 button The value begins to flash Pre...

Page 17: ...high engine temperature pre alarm setting level after the Safety On timer has expired UNDERSPEED The engine speed has fallen below the underspeed pre alarm setting OVERSPEED The engine speed has rise...

Page 18: ...fective fuel pump 7 Defective fuel solenoid 8 Defective engine harness 9 Improper battery voltage to fuel pump or fuel solenoid ENGINE STARTS AND THEN STOPS AND ALARM LIGHT COMES ON 1 Engine oil press...

Page 19: ...4094 00 60708 162 17 START CONTROL PANEL ENGINE WIRING HARNESS DE20 DE30 KEY START SCHMATIC...

Page 20: ...60708 162 4094 00 18 START CONTROL PANEL ENGINE WIRING HARNESS DE45 DE65 KEY START SCHMATIC...

Page 21: ...4094 00 60708 162 19 DE20 DE30 3110 ELECTRIC START PANEL LEFT BLANK INTENTIONALLY AT THIS TIME...

Page 22: ...60708 162 4094 00 20 86 85 30 87a 87 86 85 30 87a 87 DE45 DE65 DE90 3110 ELECTRIC START PANEL...

Page 23: ...4094 00 60708 162 21 THREE PHASE AC WIRING HIGH AND LOW WYE...

Page 24: ...60708 162 4094 00 22 THREE PHASE AC WIRING DELTA SINGLE PHASE AC WIRING...

Page 25: ...nual Start Oil Filter 2 required 2992544 Pre Fuel filter Water Sep 2992662 Water Sensor 4254020 Fuel Filter Elements 2994048 Air Filter Element 8025818 Alternator Belt 500341810 Alternator 500315943 S...

Page 26: ...r additional oil information Oil Capacity 13 5 Quarts Cooling System 50 50 Mix MODEL DE90I4 3 DE90I4 4 DE90I4 17 DE90I4 18 Generator Stamford UCI274C Winding Group 06 311 311 311 Wattage 86000 90000 9...

Page 27: ...ug the connector back into the DSE 3110 5 Unplug the seven green pin connector containing terminal 1 6 Position 1 already has a wire in it You will have to cut that wire and splice a new wire into the...

Page 28: ...ding those of merchantability and fitness for a particular purpose are limited to 12 months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or co...

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