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Winkler AG 

 Englerstrasse 24 

 D-69126 Heidelberg 

 Tel. +49-6221-3646-0 

 Fax: +49-6221-3646-40 

 [email protected] 

 www.winler.org 

 

3 of 17 

Rev.1.1.

3.

2022-09 

Operating Insructions 
Drum Heaters (0-90°C) 

WOCP, WODPX, WODOK

 

 

2.

 

Applicable standards 

The container heaters are designed for use in industrial applications. During planning, erection, testing, operation, 
maintenance and servicing, the minimum requirements to follow are: 

• this operating manual,

 

• EN 60519

-1 and EN 60519-2 "Safety in electrical heating installations", Part 1: General requirements (= IEC 519-1 = 

VDE 0721 Part 911), 

• applicable parts 

of VDE 0100,  

as well as other applicable standards and regulations (e.g. of the employers' liability insurance associations) and direc-
tives that must be observed depending on the application. The protective measures against dangerous fault currents 
must be carried out in accordance with VDE 0100 Part 410 and Part 540 (grounding or system grounding) as well as 
the specifications of the standards listed above. 

3.

 

Intended operation 

The container heaters are only considered to be operated as intended if the following points are taken into account: 

• The heating jacket may only be operated with the specified nominal voltage.

 

• The heating jacket may only be operated in the range of up to 90 °C.

 

• Only instructed persons may work on the container heater.

 

• The 

safety and operating instructions must be observed. 

• The operating instructions of the plant owner must be complied with.

 

• The statutory accident prevention regulations must be observed.

 

 
The following is considered improper operation: 

• 

Operation in potentially explosive atmospheres. 

• Operation by untrained persons.

 

• Operation in disregard of safety regulations.

 

• 

Operation with deactivated, modified or defective safety devices. 

4.

 

Scope of delivery 

Check that the packaging is intact and that the delivery is complete. Contact your supplier immediately if any parts are 
missing or defective. 
Scope of supply:  

1 pc. Heating jacket 
1 pc. Accessory set fastening straps (only barrel heater) 
1 pc. Operating instructions 

5.

 

Safety instructions 

 

Please read these operating instructions before commissioning the device! Failure to observe these safety 
instructions  may  result  in  damage  to  property  and  personal  injury  due  to  fire  or  electric  shock! 
Container heaters are only to be used in the upright position with the bottom of the container towards the 
ground. 

 
Container heaters are electrical equipment which may only be installed, connected and commissioned by 
trained  personnel.  Suitable  electrical  disconnecting  and  protective  devices  must  be  provided  by  the 
operator in accordance with the relevant legislative regulations.  
We recommend the use of a residual current circuit breaker (RCD) with 30 mA. 
 
All  container  heaters  are  suitable  for  operation  in  closed  rooms  and  covered  outdoor  areas  (degree  of 
protection IP 54). They must not be directly exposed to the weather. 
 
Before commissioning 
Remove the heating jacket from the packaging and make sure that it is not damaged. Never lift the heating 
jacket by the connection cable. Check that the mains voltage corresponds to the product label. 
Always use the heating jacket only for the intended container of the corresponding design and size. This 
applies in particular to cambered plastic drums. Never use the heater without the suitable corresponding 
container! 

Summary of Contents for WOCP

Page 1: ...26 Heidelberg Tel 49 6221 3646 0 Fax 49 6221 3646 40 sales winkler org www winler org 1 of 17 Rev 1 1 3 2022 09 Operating Insructions Drum Heaters 0 90 C WOCP WODPX WODOK Operating Instructions Container Heaters 0 90 C WOCP WODPX WODPK ...

Page 2: ...he contents filled in them from frost to heat them to a certain processing temperature or to facilitate their removal and dispensing by reducing their viscosity The heating element is installed within inside pockets which ensures even heat distribution and gives the heating jackets a structure that allows them to optimally fit the surfaces of the objects to be heated They are equipped with a hook ...

Page 3: ...peration in potentially explosive atmospheres Operation by untrained persons Operation in disregard of safety regulations Operation with deactivated modified or defective safety devices 4 Scope of delivery Check that the packaging is intact and that the delivery is complete Contact your supplier immediately if any parts are missing or defective Scope of supply 1 pc Heating jacket 1 pc Accessory se...

Page 4: ... using the round plug connection Use the controller to set the desired temperature set point The temperature of the ingredient must be determined by separate fluid sensor if necessary Monitor the heating phase and the operation of the tank heater to observe any overheating or irregularities and initiate appropriate measures If necessary open the lid or bungholes of the container so that it does no...

Page 5: ...element fluoropolymer insulated resistance heating conductor Operating voltage 230 VAC 10 115 VAC 10 as Option Operating temperature up to 90 C Regulation via temperature controller Appliance class II Protective insulation appliance class I as option Protection type IP 54 Ambient temperature 20 50 C Length connection cable 0 3 m with 7 pole round plug Drum Heater 25 30 L 50 60 L 105 120 L 200 220 ...

Page 6: ...N9 Accessory Insulation lid 200 220 L IP 54 WOIPX200 Fluid Sensor Dia 8 mm L 900 mm 4 m sensor cable WFMP0900 Y Adaptor for Fluid Sensor Drum Fluid Sensor L430 IP 65 WRZAY747 WIN9 Customized versions special voltages connectors and dimensions available on request 6 3 Structure see also Figure 6 3 1 and 6 3 2 Barrel heaters consist of an outer jacket 1 made of water repellent polyester fabric Pocke...

Page 7: ...ter should not be placed directly on the floor during this process Close the buckles and tighten the tie straps evenly Figure 6 4 2 The drum heater must fit smoothly against the container without wrinkles and the heated areas indicated by the inner pockets must NOT overlap The tightest possible fit will ensure efficient operation and uniform heating Figure 6 4 1 Figure 6 4 2 7 IBC Heater 7 1 Inten...

Page 8: ...eight 1 000 mm 220 mm 1 060 mm Weight 1 zone 8 0 kg Class II bzw 9 1 kg Class I 2 1 kg Weight 2 zone 10 7 kg Class II bzw 12 8 kg Class I Product range Appliance class II Article number without controller 1 zone 1 000 L 90 C 230 V 1 850 W WOCP1002 230ZP092 WIN9 2 zones 2 000 W WOCP1002 230VP092 WIN9 Appliance class I 1 zone 1 000 L 90 C 230 V 1 850 W WOCP1001 230ZP092 WIN9 2 zones 2 000 W WOCP1001...

Page 9: ...über ein oder zwei Flauschpads je nach Ausführung mit einer oder zwei Heizzonen neben dem Kabelausgang 4 an dem die Temperaturregler optional angeklettet werden Neben den Pt100 Sensoren ist je Heizzone ein zusätzlicher Bimetall Wächter eingebaut der bei einem Ausfall der Pt100 Sensoren ein unkontrolliertes Durchheizen verhindert Je nach Version sind die IBC Heizer in Schutzklasse II Standard oder ...

Page 10: ...eating up to max 90 C of metal and plastic containers in areas NOT subject to explosion hazards 8 2 Technical Data Outer sheath water repellent polyester fabric Thermal Insulation polyester fleece Heating element fluoropolymer insulated heating cable Operating voltage 230 VAC 10 115 VAC 10 als Option Operating temperature 0 90 C Regulation see temperature controller Appliance class II Protective i...

Page 11: ... the temperature controller is at tached In addition to the Pt100 sensors a bimetal monitor is also installed to prevent uncontrolled heating in the event of a technical defect in the sensors or controller The canister heater is connected to the power supply via a 3 0 m long connection cable of the temperature controller Structure 1 Outer sheath water repellent polyester fabric Figure 8 3 1 Outsid...

Page 12: ... front and press the Velcro side onto the fleece Complete assembly completed Monitor the heating process and the behavior of the contents If necessary open the bunghole of the canister so that it does not expand inadmissibly due to a pressure build up during heating In the event of liquid leakage shut down the canister heater immediately Insulating lid closed Can be closed completely to prevent th...

Page 13: ... time After switching on the controller performs a self test white indication light If everything is OK the display briefly lights up green 3 and then drum heater begins heating If an error is detected an error message on display or signal LED 3 is displayed im mediately Usually after switching on the set temperature has not yet been reached The status LED 3 flashes blue slowly This means that the...

Page 14: ...als in accordance with the standards specified under Safety instructions and the regulations and provisions applicable to the application The function of the heating element the controller and the limiter must be checked and documented at least once a year The inspection must be performed after the heating jacket has cooled down to ambient temperature and has been disconnected from the power suppl...

Page 15: ...h the legally prescribed disposal channels or the appropriate collection points designated by the government or local authorities Proper disposal and recycling will help prevent potential negative consequences for the environment and human health If you need more information on how to dispose of your waste equipment please contact your local authorities municipal waste disposal services or the dea...

Page 16: ...iner Heaters 0 90 C WOCP WODPX WODOK Rev 1 1 2022 09 Winkler AG Englerstrasse 24 D 69126 Heidelberg Tel 49 6221 3646 0 Fax 49 6221 3646 40 sales winkler org www winler org 16 of 17 15 Quality management according to ISO 9001 2015 ...

Page 17: ...strasse 24 D 69126 Heidelberg Tel 49 6221 3646 0 Fax 49 6221 3646 40 sales winkler org www winler org 17 of 17 Rev 1 1 3 2022 09 Operating Insructions Drum Heaters 0 90 C WOCP WODPX WODOK 16 EU Declaration of Conformity ...

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