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Operating Instructions 

Container Heaters (0-90°C) 

WOCP, WODPX, WODOK

 

 

Rev 1.1.2022-09 

Winkler AG 

 Englerstrasse 24 

 D-69126 Heidelberg 

 Tel. +49-6221-3646-0 

 Fax: +49-6221-3646-40 

 [email protected] 

 www.winler.org 

 

14 of 17 

PROBLEM 

SOLUTION 

Heating jacket does 
not fit 

Make sure that the heating mantle is intended for your vessel. Measure the height and 
circumference of your container and compare them with the dimensions of the heating 
mantle in the technical data. 

Container heater does 
not heat 

Make sure that the tank heater is connected to a suitable voltage supply. The type plate 
on the connection cable shows the rated voltage of the tank heater. 

If an error occurs, the heater is switched off and the error is indicated by rapid flashing 
(4 Hz). In addition, read the operating instructions of the temperature controller used. 

Ground fault circuit in-
terrupter or fuse trips 

Check whether the circuit breaker is suitable for the current requirement of the tank 
heater. The type plate on the connection cable shows the current requirement. 
Inspect the tank heater and the connection cable for damage indicating a short circuit. 

Light soiling  
of the outside/inside 

Use a clean cloth with household detergent to wipe off the contamination. The cleaner 
must not contain solvents or abrasives. 

If it is determined or can be assumed that safe operation is no longer possible, the tank heater must be put out of op-
eration and secured against unintentional startup. This also includes clear marking. 
This case occurs: 

• If the heating jacket shows visible damage (e.g. of the outer jacket).

 

• When the heating jacket no longer heats.

 

• If the heating jacket has suffered overstressi

ng of any kind where the permissible limits have been exceeded (e.g. 

due to storage, transport, assembly, commissioning, operating conditions, etc.). 

11.

 

Service and maintenance 

Maintenance and servicing should be carried out at regular intervals in accordance with the standards specified under 
"Safety  instructions"  and  the  regulations  and  provisions  applicable  to  the  application.  The  function  of  the  heating 
element, the controller and the limiter must be checked and documented at least once a year. 
The  inspection must be performed after the heating jacket has cooled down to ambient temperature and has been 
disconnected from the power supply. The heating jacket should not have any cuts, cracks or stitches. The insulation of 
the connection cable must not have any visible damage. The heating jacket should have no accumulations of dirt, oil, 
grease or foreign matter. Warning notices and type plates should be undamaged and clearly legible. 
Heating jackets in which the heating conductors are visible have been damaged or overheated.  They must be taken out 
of service immediately and must not be used again. 
 

11.1 Repair 

Conversions or modifications to the tank heater may impair its function. Repairs may only be carried out by 
qualified personnel. Only original spare parts and accessories may be used.  
Do not attempt to repair a damaged tank heater yourself! 
Send it to our service department instead 

 
11.2 Return 

For returns, we ask that you always decontaminate the heating mantle beforehand, confirm this in writing and en-
close it with the heating mantle as information. If you need a decontamination confirmation form, please contact your 
supplier. 

12.

 

Warranty 

Winkler warrants the product to the original purchaser for a period of twelve (12) months from the date of 
delivery (handover of the goods). 
In  the  event  of  justified  complaints,  Winkler  shall,  at  its  option,  either  remedy  the  defect  or  deliver  a 
replacement. Winkler shall be entitled to have the defects remedied by third parties.  
For details, please refer to our General conditions of purchasing and ordering at www.winkler.org. 

13.

 

Disposal 

Environmental information for industrial customers within the EU: 
The WEEE Directive 2012/19/EU aims to prevent waste from electrical and electronic equipment and to 
reduce such waste through reuse, recycling and other forms of recovery. 

Summary of Contents for WOCP

Page 1: ...26 Heidelberg Tel 49 6221 3646 0 Fax 49 6221 3646 40 sales winkler org www winler org 1 of 17 Rev 1 1 3 2022 09 Operating Insructions Drum Heaters 0 90 C WOCP WODPX WODOK Operating Instructions Container Heaters 0 90 C WOCP WODPX WODPK ...

Page 2: ...he contents filled in them from frost to heat them to a certain processing temperature or to facilitate their removal and dispensing by reducing their viscosity The heating element is installed within inside pockets which ensures even heat distribution and gives the heating jackets a structure that allows them to optimally fit the surfaces of the objects to be heated They are equipped with a hook ...

Page 3: ...peration in potentially explosive atmospheres Operation by untrained persons Operation in disregard of safety regulations Operation with deactivated modified or defective safety devices 4 Scope of delivery Check that the packaging is intact and that the delivery is complete Contact your supplier immediately if any parts are missing or defective Scope of supply 1 pc Heating jacket 1 pc Accessory se...

Page 4: ... using the round plug connection Use the controller to set the desired temperature set point The temperature of the ingredient must be determined by separate fluid sensor if necessary Monitor the heating phase and the operation of the tank heater to observe any overheating or irregularities and initiate appropriate measures If necessary open the lid or bungholes of the container so that it does no...

Page 5: ...element fluoropolymer insulated resistance heating conductor Operating voltage 230 VAC 10 115 VAC 10 as Option Operating temperature up to 90 C Regulation via temperature controller Appliance class II Protective insulation appliance class I as option Protection type IP 54 Ambient temperature 20 50 C Length connection cable 0 3 m with 7 pole round plug Drum Heater 25 30 L 50 60 L 105 120 L 200 220 ...

Page 6: ...N9 Accessory Insulation lid 200 220 L IP 54 WOIPX200 Fluid Sensor Dia 8 mm L 900 mm 4 m sensor cable WFMP0900 Y Adaptor for Fluid Sensor Drum Fluid Sensor L430 IP 65 WRZAY747 WIN9 Customized versions special voltages connectors and dimensions available on request 6 3 Structure see also Figure 6 3 1 and 6 3 2 Barrel heaters consist of an outer jacket 1 made of water repellent polyester fabric Pocke...

Page 7: ...ter should not be placed directly on the floor during this process Close the buckles and tighten the tie straps evenly Figure 6 4 2 The drum heater must fit smoothly against the container without wrinkles and the heated areas indicated by the inner pockets must NOT overlap The tightest possible fit will ensure efficient operation and uniform heating Figure 6 4 1 Figure 6 4 2 7 IBC Heater 7 1 Inten...

Page 8: ...eight 1 000 mm 220 mm 1 060 mm Weight 1 zone 8 0 kg Class II bzw 9 1 kg Class I 2 1 kg Weight 2 zone 10 7 kg Class II bzw 12 8 kg Class I Product range Appliance class II Article number without controller 1 zone 1 000 L 90 C 230 V 1 850 W WOCP1002 230ZP092 WIN9 2 zones 2 000 W WOCP1002 230VP092 WIN9 Appliance class I 1 zone 1 000 L 90 C 230 V 1 850 W WOCP1001 230ZP092 WIN9 2 zones 2 000 W WOCP1001...

Page 9: ...über ein oder zwei Flauschpads je nach Ausführung mit einer oder zwei Heizzonen neben dem Kabelausgang 4 an dem die Temperaturregler optional angeklettet werden Neben den Pt100 Sensoren ist je Heizzone ein zusätzlicher Bimetall Wächter eingebaut der bei einem Ausfall der Pt100 Sensoren ein unkontrolliertes Durchheizen verhindert Je nach Version sind die IBC Heizer in Schutzklasse II Standard oder ...

Page 10: ...eating up to max 90 C of metal and plastic containers in areas NOT subject to explosion hazards 8 2 Technical Data Outer sheath water repellent polyester fabric Thermal Insulation polyester fleece Heating element fluoropolymer insulated heating cable Operating voltage 230 VAC 10 115 VAC 10 als Option Operating temperature 0 90 C Regulation see temperature controller Appliance class II Protective i...

Page 11: ... the temperature controller is at tached In addition to the Pt100 sensors a bimetal monitor is also installed to prevent uncontrolled heating in the event of a technical defect in the sensors or controller The canister heater is connected to the power supply via a 3 0 m long connection cable of the temperature controller Structure 1 Outer sheath water repellent polyester fabric Figure 8 3 1 Outsid...

Page 12: ... front and press the Velcro side onto the fleece Complete assembly completed Monitor the heating process and the behavior of the contents If necessary open the bunghole of the canister so that it does not expand inadmissibly due to a pressure build up during heating In the event of liquid leakage shut down the canister heater immediately Insulating lid closed Can be closed completely to prevent th...

Page 13: ... time After switching on the controller performs a self test white indication light If everything is OK the display briefly lights up green 3 and then drum heater begins heating If an error is detected an error message on display or signal LED 3 is displayed im mediately Usually after switching on the set temperature has not yet been reached The status LED 3 flashes blue slowly This means that the...

Page 14: ...als in accordance with the standards specified under Safety instructions and the regulations and provisions applicable to the application The function of the heating element the controller and the limiter must be checked and documented at least once a year The inspection must be performed after the heating jacket has cooled down to ambient temperature and has been disconnected from the power suppl...

Page 15: ...h the legally prescribed disposal channels or the appropriate collection points designated by the government or local authorities Proper disposal and recycling will help prevent potential negative consequences for the environment and human health If you need more information on how to dispose of your waste equipment please contact your local authorities municipal waste disposal services or the dea...

Page 16: ...iner Heaters 0 90 C WOCP WODPX WODOK Rev 1 1 2022 09 Winkler AG Englerstrasse 24 D 69126 Heidelberg Tel 49 6221 3646 0 Fax 49 6221 3646 40 sales winkler org www winler org 16 of 17 15 Quality management according to ISO 9001 2015 ...

Page 17: ...strasse 24 D 69126 Heidelberg Tel 49 6221 3646 0 Fax 49 6221 3646 40 sales winkler org www winler org 17 of 17 Rev 1 1 3 2022 09 Operating Insructions Drum Heaters 0 90 C WOCP WODPX WODOK 16 EU Declaration of Conformity ...

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