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MACHINE OPERATION 

86038450   04/12/07 

3-2ENG 

 
PRE-RUN MACHINE INSPECTION 

1.  Disconnect the battery charger. 

(See battery 

charging procedure

). 

2.  Close the cover. 
3.  To raise the deck: Turn on the main power 

switch and press the burnishing head switch. 

4.  Turn or install a new burnishing pad as needed. 

NOTE:

 Pad lock has left hand threads. To 

loosen turn clockwise. 
 

 
 
 
 
 
 
 
 
 
 
5.  Check wheels and other pivot points for proper 

lubrication. 

 

OPERATING THE MACHINE 

1.  If using a machine that is already set up, check 

to make sure the pad is properly installed. 

2.  Adjust the operating control handle to a 

comfortable position using the handle lock lever. 

3.  Turn on the main power switch. 
4.  Lower or raise deck by pressing burnishing head 

switch. 

5.  The pad motor will only run when the burnishing 

head is lowered to within 3 inches of the floor. 

6.  The drive controls are shown on page 3-1. 
7.  The pad pressure is adjusted using the knob at 

center of panel. The operator monitors the amp 
draw using the meter located on the control 
panel and ensures that the needle remains in 
the “green” operating  
range.  (

See page 3-1, #4 & 11).

 

 

 
 
To prevent possible damage to the floor surface, 
always keep the machine moving while the pad 
is spinning. 
 

8.  When the pad motor switch bar is squeezed, the 

pad motor runs.  

 
9.  Return the machine to the battery charger when 

the battery light indicator light is amber.  Do not 
operate machine when indicator is flashing red. 

 

 

 
FILTER BAG 

The filter bag is accessed under the cover. 
 

DUST CONTROL SKIRT 

Replace skirt 

(86007290 – PRV NO. 730017)

 when 

worn, torn, or damaged in any way that allows dust 
to escape.  
 
 
 
 
 
 
 
 
 

 
 

 

 

Summary of Contents for Lightning Battery Burnisher 10027100

Page 1: ...Operating Instructions ENG Bedienungsanleitung GER Read these instructions before operating the machine Bitte lesen Sie diese Anleitungen bevor Sie die Maschine in Gebrauch nehmen MODEL L20 10027100 L...

Page 2: ...________________________________________________________________ Phone Number _________________________________________________________________________________________ MODEL __________________________...

Page 3: ...tery Information 4 1 Battery Connection 4 1 Battery Maintenance 4 1 Battery Charging Procedure 4 1 Maintenance 4 2 Weekly Maintenance 4 2 4 to 6 Month Maintenance 4 2 Ending Work Periods 4 2 Shunt Adj...

Page 4: ...aintenance Shunt Adjustments Shaft Adjustment Lubrication Troubleshooting The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of...

Page 5: ...ories shops and offices for more than normal housekeeping purposes Maintenance and repairs must be done by qualified personnel If foam or liquid comes out of machine switch off immediately Disconnect...

Page 6: ...information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel FOR SAFETY DO NOT OPERATE M...

Page 7: ...l circuit breaker protects lift mechanism Press to reset 7 Main Handle 8 Handle Adjustment Lever 9 Breaker 60 amp magnetic circuit breaker protects pad driver motor Press to reset 10 Pad Motor Switch...

Page 8: ...g burnishing head switch 5 The pad motor will only run when the burnishing head is lowered to within 3 inches of the floor 6 The drive controls are shown on page 3 1 7 The pad pressure is adjusted usi...

Page 9: ...S NEAR BATTERIES AT ANY TIME WEAR EYE PROTECTION AND PROTECTIVE CLOTHING WHEN WORKING WITH BATTERIES CHARGE BATTERIES IN A WELL VENTILATED AREA WITH DECK DOWN AND COVER OPEN 1 Use a 36 volt 20 amp max...

Page 10: ...CH WORK PERIOD 1 Wipe down the exterior of the machine 2 Lower the deck 3 Open the cover 4 Charge the batteries See battery charging procedure on page 4 1 SHUNT ADJUSTMENT This pad pressure meter adju...

Page 11: ...rrosion cracks and evidence of overheating Check all bearings for noise Check skirt bumpers for damage and replace as necessary Grease wheels and casters if appropriate Check potentiometer speed contr...

Page 12: ...wer switch If the test voltage at C 5 to C 2 is 34 to 38 VDC the voltage at deck switch C 3 to C 6 should be 34 to 38 VDC when the deck switch is pressed to raise lower the pad If not replace deck swi...

Page 13: ...respond and all the tests above have been done replace the motor Loose Connection With main power on test voltage at terminal 30 X on Relay should be 34 to 38 VDC With switch on check voltage to wire...

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