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BATTERY INFORMATION 

86038450   04/12/07 

    

4-1ENG

 
 

BATTERY MAINTENANCE 

1.  When cleaning batteries use a solution of baking 

soda and water.  (Do not allow cleaning fluid to 
enter inside battery cells.) 

 

2.  Keep a proper electrolyte level in battery cells. 
 
3.  Wipe down the battery tops at least once a 

week.  If a cell should accidentally overflow, 
clean immediately. 

 
4.  Test battery condition with a hydrometer at least 

once a week. 

 
5.  Ensure that all connections are tight and that all 

corrosion is removed. 

 
6.  Every 4 to 6 months remove batteries from the 

machine and clean the battery compartment. 

 

BATTERY CHARGING PROCEDURE 

Charge the batteries once the amber charge level 
light comes on.  The amber light indicates that there 
is about 20% charge left in the batteries.  

Do not let 

the batteries completely drain before charging.  

Avoid charging the batteries before the amber light 
comes on.  The machine will run for hours on fully 
charged, well maintained batteries. 

 
 
DO NOT SMOKE, HAVE OPEN FLAMES, OR 
SPARKS NEAR BATTERIES AT ANY TIME. 

 

WEAR EYE PROTECTION AND PROTECTIVE 
CLOTHING WHEN WORKING WITH BATTERIES. 

 
CHARGE BATTERIES IN A WELL-VENTILATED 
AREA WITH DECK DOWN AND COVER OPEN. 
 

1.  Use a 36 volt, 20 amp maximum output, D.C. 

charger that turns itself off, when batteries are 
fully charged.  The charger must have a 
connector that matches the machine battery 
connection. 

 
2.  Read the instructions and warnings provided by 

the battery charger manufacturer. 

 
3.  Set the charger in a well-ventilated area on a 

level surface.  Make sure cords will easily reach 
outlets on both machine and wall. 

 
4. 

Connect charger to D.C. outlet on machine 
first.

 

 
5.  Connect the A.C. power cord to properly 

grounded wall socket.  

NEVER MAKE THE A.C. 

CONNECTION FIRST, HAZARDOUS SPARKS 
MAY RESULT.

 

 
6.  After the batteries are completely charged 

disconnect the charger from the A.C. wall 
socket. 

 
7.  Once the charger is disconnected from the A.C. 

wall socket, it is safe to disconnect the charger 
from the machine. 

 
8.  When the batteries are fully charged, check the 

electrolyte level by removing, the caps on top of 
the batteries.  If necessary fill the cells with 
distilled water as shown in the diagram below.  
Be careful not to overfill cells. 

 

Summary of Contents for Lightning Battery Burnisher 10027100

Page 1: ...Operating Instructions ENG Bedienungsanleitung GER Read these instructions before operating the machine Bitte lesen Sie diese Anleitungen bevor Sie die Maschine in Gebrauch nehmen MODEL L20 10027100 L...

Page 2: ...________________________________________________________________ Phone Number _________________________________________________________________________________________ MODEL __________________________...

Page 3: ...tery Information 4 1 Battery Connection 4 1 Battery Maintenance 4 1 Battery Charging Procedure 4 1 Maintenance 4 2 Weekly Maintenance 4 2 4 to 6 Month Maintenance 4 2 Ending Work Periods 4 2 Shunt Adj...

Page 4: ...aintenance Shunt Adjustments Shaft Adjustment Lubrication Troubleshooting The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of...

Page 5: ...ories shops and offices for more than normal housekeeping purposes Maintenance and repairs must be done by qualified personnel If foam or liquid comes out of machine switch off immediately Disconnect...

Page 6: ...information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel FOR SAFETY DO NOT OPERATE M...

Page 7: ...l circuit breaker protects lift mechanism Press to reset 7 Main Handle 8 Handle Adjustment Lever 9 Breaker 60 amp magnetic circuit breaker protects pad driver motor Press to reset 10 Pad Motor Switch...

Page 8: ...g burnishing head switch 5 The pad motor will only run when the burnishing head is lowered to within 3 inches of the floor 6 The drive controls are shown on page 3 1 7 The pad pressure is adjusted usi...

Page 9: ...S NEAR BATTERIES AT ANY TIME WEAR EYE PROTECTION AND PROTECTIVE CLOTHING WHEN WORKING WITH BATTERIES CHARGE BATTERIES IN A WELL VENTILATED AREA WITH DECK DOWN AND COVER OPEN 1 Use a 36 volt 20 amp max...

Page 10: ...CH WORK PERIOD 1 Wipe down the exterior of the machine 2 Lower the deck 3 Open the cover 4 Charge the batteries See battery charging procedure on page 4 1 SHUNT ADJUSTMENT This pad pressure meter adju...

Page 11: ...rrosion cracks and evidence of overheating Check all bearings for noise Check skirt bumpers for damage and replace as necessary Grease wheels and casters if appropriate Check potentiometer speed contr...

Page 12: ...wer switch If the test voltage at C 5 to C 2 is 34 to 38 VDC the voltage at deck switch C 3 to C 6 should be 34 to 38 VDC when the deck switch is pressed to raise lower the pad If not replace deck swi...

Page 13: ...respond and all the tests above have been done replace the motor Loose Connection With main power on test voltage at terminal 30 X on Relay should be 34 to 38 VDC With switch on check voltage to wire...

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