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HAZARD INTENSITY LEVEL 

86038450   04/12/07 

 2-2ENG 

 
The following symbols are used throughout this guide as indicated in their descriptions:  
 

HAZARD INTENSITY LEVEL 

There are three levels of hazard intensity identified by signal words -

WARNING

 and

 CAUTION

 and 

FOR 

SAFETY. 

The level of hazard intensity is determined by the following definitions: 

 
 

WARNING

 - Hazards or unsafe practices which COULD result in severe personal injury or death. 

 
 

CAUTION

 - Hazards or unsafe practices which could result in minor personal injury or product or property 

damage. 

 
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

 

Report machine damage or faulty operation immediately.  Do not use the machine if it is not in proper operating 
condition.

 

Following is information that signals some potentially dangerous conditions to the operator or the 

equipment.  Read this information carefully.  Know when these conditions can exist.  Locate all safety devices on 
the machine.  Please take the necessary steps to train the machine operating personnel. 

 

 
FOR SAFETY:

  

DO NOT OPERATE MACHINE: 
Unless Trained and Authorized.

 

Unless Operation Guide is Read and understood.

 

In Flammable or Explosive areas.

 

In areas with possible falling objects. 

 
WHEN SERVICING MACHINE:
 
Avoid moving parts.  Do not wear loose clothing; jackets, shirts, or sleeves when working on the 
machine. 
Use Windsor approved replacement parts. 

 
 

Batteries emit hydrogen gas.  Explosion or fire can result.  Keep sparks and open flame away.  Keep 
solution tank in raised position when charging.  Keep sparks and flames away from the batteries.  Do not 
smoke around batteries. 
 
 
Disconnect batteries before working on machine.  Only qualified personnel should work inside machine. 
Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact 
with the acid contained in the batteries. 
 
 
Never allow metal to lie across battery tops. 

 
 
 
 

!

WARNING

!

WARNING

!

WARNING

!

WARNING

!

CAUTION

Summary of Contents for Lightning Battery Burnisher 10027100

Page 1: ...Operating Instructions ENG Bedienungsanleitung GER Read these instructions before operating the machine Bitte lesen Sie diese Anleitungen bevor Sie die Maschine in Gebrauch nehmen MODEL L20 10027100 L...

Page 2: ...________________________________________________________________ Phone Number _________________________________________________________________________________________ MODEL __________________________...

Page 3: ...tery Information 4 1 Battery Connection 4 1 Battery Maintenance 4 1 Battery Charging Procedure 4 1 Maintenance 4 2 Weekly Maintenance 4 2 4 to 6 Month Maintenance 4 2 Ending Work Periods 4 2 Shunt Adj...

Page 4: ...aintenance Shunt Adjustments Shaft Adjustment Lubrication Troubleshooting The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of...

Page 5: ...ories shops and offices for more than normal housekeeping purposes Maintenance and repairs must be done by qualified personnel If foam or liquid comes out of machine switch off immediately Disconnect...

Page 6: ...information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel FOR SAFETY DO NOT OPERATE M...

Page 7: ...l circuit breaker protects lift mechanism Press to reset 7 Main Handle 8 Handle Adjustment Lever 9 Breaker 60 amp magnetic circuit breaker protects pad driver motor Press to reset 10 Pad Motor Switch...

Page 8: ...g burnishing head switch 5 The pad motor will only run when the burnishing head is lowered to within 3 inches of the floor 6 The drive controls are shown on page 3 1 7 The pad pressure is adjusted usi...

Page 9: ...S NEAR BATTERIES AT ANY TIME WEAR EYE PROTECTION AND PROTECTIVE CLOTHING WHEN WORKING WITH BATTERIES CHARGE BATTERIES IN A WELL VENTILATED AREA WITH DECK DOWN AND COVER OPEN 1 Use a 36 volt 20 amp max...

Page 10: ...CH WORK PERIOD 1 Wipe down the exterior of the machine 2 Lower the deck 3 Open the cover 4 Charge the batteries See battery charging procedure on page 4 1 SHUNT ADJUSTMENT This pad pressure meter adju...

Page 11: ...rrosion cracks and evidence of overheating Check all bearings for noise Check skirt bumpers for damage and replace as necessary Grease wheels and casters if appropriate Check potentiometer speed contr...

Page 12: ...wer switch If the test voltage at C 5 to C 2 is 34 to 38 VDC the voltage at deck switch C 3 to C 6 should be 34 to 38 VDC when the deck switch is pressed to raise lower the pad If not replace deck swi...

Page 13: ...respond and all the tests above have been done replace the motor Loose Connection With main power on test voltage at terminal 30 X on Relay should be 34 to 38 VDC With switch on check voltage to wire...

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