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TROUBLESHOOTING. 

86038450   04/12/07 

 

4-5ENG

PROBLEM CAUSE 

SOLUTION 

Drive controls cont. 

Faulty motor. 

Squeeze the control lever and test the voltage at U (wire 
#27 & 28).  When the output voltage varies with the 
control lever but the motor does not respond and all the 
tests above have been done, replace the motor. 

Loose Connection. 

With main power on, test voltage at terminal 30 (X) on 
Relay should be 34 to 38 VDC. With switch on, check 
voltage to wire side of resistor (Y). Should be 34 to 38 
VDC.  

Bad Relay. 

With main power on, test voltage at terminal 87 (Z) 
should be 34 to 38 VDC. 

Machine will not propel 

Faulty Resistor. 

With main power on, test voltage at terminal 85 (AA) 
should be 22 to 26 VDC. 

 

Summary of Contents for Lightning Battery Burnisher 10027100

Page 1: ...Operating Instructions ENG Bedienungsanleitung GER Read these instructions before operating the machine Bitte lesen Sie diese Anleitungen bevor Sie die Maschine in Gebrauch nehmen MODEL L20 10027100 L...

Page 2: ...________________________________________________________________ Phone Number _________________________________________________________________________________________ MODEL __________________________...

Page 3: ...tery Information 4 1 Battery Connection 4 1 Battery Maintenance 4 1 Battery Charging Procedure 4 1 Maintenance 4 2 Weekly Maintenance 4 2 4 to 6 Month Maintenance 4 2 Ending Work Periods 4 2 Shunt Adj...

Page 4: ...aintenance Shunt Adjustments Shaft Adjustment Lubrication Troubleshooting The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of...

Page 5: ...ories shops and offices for more than normal housekeeping purposes Maintenance and repairs must be done by qualified personnel If foam or liquid comes out of machine switch off immediately Disconnect...

Page 6: ...information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel FOR SAFETY DO NOT OPERATE M...

Page 7: ...l circuit breaker protects lift mechanism Press to reset 7 Main Handle 8 Handle Adjustment Lever 9 Breaker 60 amp magnetic circuit breaker protects pad driver motor Press to reset 10 Pad Motor Switch...

Page 8: ...g burnishing head switch 5 The pad motor will only run when the burnishing head is lowered to within 3 inches of the floor 6 The drive controls are shown on page 3 1 7 The pad pressure is adjusted usi...

Page 9: ...S NEAR BATTERIES AT ANY TIME WEAR EYE PROTECTION AND PROTECTIVE CLOTHING WHEN WORKING WITH BATTERIES CHARGE BATTERIES IN A WELL VENTILATED AREA WITH DECK DOWN AND COVER OPEN 1 Use a 36 volt 20 amp max...

Page 10: ...CH WORK PERIOD 1 Wipe down the exterior of the machine 2 Lower the deck 3 Open the cover 4 Charge the batteries See battery charging procedure on page 4 1 SHUNT ADJUSTMENT This pad pressure meter adju...

Page 11: ...rrosion cracks and evidence of overheating Check all bearings for noise Check skirt bumpers for damage and replace as necessary Grease wheels and casters if appropriate Check potentiometer speed contr...

Page 12: ...wer switch If the test voltage at C 5 to C 2 is 34 to 38 VDC the voltage at deck switch C 3 to C 6 should be 34 to 38 VDC when the deck switch is pressed to raise lower the pad If not replace deck swi...

Page 13: ...respond and all the tests above have been done replace the motor Loose Connection With main power on test voltage at terminal 30 X on Relay should be 34 to 38 VDC With switch on check voltage to wire...

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