
MACHINE-TROUBLESHOOTING
86292490 VOYAGER DUO 08/20/07
4-23
PROBLEM
CAUSE
SOLUTION
Battery disconnected
Check all battery cable connections
Battery cables corroded
Clean connections
No power to machine
Faulty key switch
Replace switch
Low battery charge
Charge batteries
Machine turned on with propel
trigger not in neutral position
Allow pedal to return to neutral.
Restart
Tripped circuit breaker
Reset circuit breaker and check brush
Controller overheated
Allow cool down period
Loose motor connection
Check wires and connections from
controller to motor
Faulty throttle circuit or
potentiometer
Check wires and connections from throttle
to controller and potentiometer resistance
Little or no propel
Faulty brake circuit
Check wires connections
Machine does not change
speeds
Faulty speed control circuit or
potentiometer
Check wires, connections and pot
Forward speed only
Reverse speed only
Faulty forward/reverse switch
Replace switch
Debris caught in scrub brushes
Remove debris
Low scrub brush down pressure
Check brush wear
Poor scrubbing
performance
Low battery charge
Charge batteries
Solution tank empty
Fill solution tank
Solution pump turned off
Turn on pump
Solution strainer plugged
Clean solution strainer
Solution system plumbing
obstructed
Clear obstruction from plumbing
Pump obstructed
Clean or replace pump
Solution solenoid valve obstructed
or stuck
Clean or replace valve
Jet(s) obstructed
Clean or replace jet(s)
Faulty pump circuit or pump
Check wiring, connections, and pump.
Little or no solution flow to
the floor
Faulty solenoid
Check solenoid valve
Circuit breaker(s) tripped
Reset circuit beaker(s) and check brush
pressure.
Low battery charge
Charge battery
Fault brush circuit or motor
Check wires, connections and motor
Brush motors do not run, or
run slowly
Worn brush motor brushes
Replace brushes, check commutator
Actuator circuit breaker tripped
Reset breaker
Scrub deck will not go
down/up
Faulty actuator circuit or actuator
Check wires, connections and actuator
No chemical flow (Deluxe)
Tank(s) empty
Fill with prime chemicals
Chemical pump not primed
Prime chemical pump
Chemical system obstruction
Rinse system with water
Summary of Contents for 10086130
Page 8: ...NOTES 86292490 VOYAGER DUO 08 20 07 2 4...
Page 23: ...NOTES 86292490 VOYAGER DUO 08 20 07 3 15...
Page 39: ...NOTES 86292490 VOYAGER DUO 08 20 07 4 16...
Page 47: ...86292490 VOYAGER DUO 08 20 07 PARTS LIST...
Page 48: ...BRUSH DECK 86292490 VOYAGER DUO 08 20 07 5 1...
Page 50: ...BRUSH DECK ACTUATOR 86292490 VOYAGER DUO 08 20 07 5 3 8 1 7 7 5 1 3 4 2 6...
Page 52: ...BRUSH DECK MOTOR 86292490 VOYAGER DUO 08 20 07 5 5...
Page 54: ...BRUSH DECK MOUNTING 86292490 VOYAGER DUO 08 20 07 5 7 4 4 6 2 1 8 2 6 5 6 2 3 9...
Page 56: ...BRUSH DECK SHROUND 86292490 VOYAGER DUO 01 22 09 5 9 8 7 6 5 4 3 2 1 1 9...
Page 60: ...CONTROL HANDLE 86292490 VOYAGER DUO 08 20 07 5 13 4 9 2A 2B 1 3 5 6 8 7 10...
Page 66: ...CONTROL PANEL UPPER BASIC 86292490 VOYAGER DUO 08 20 07 5 19 6 5 4 2 10 1 7 9 8 3...
Page 68: ...CONTROL PANEL UPPER DELUXE 86292490 VOYAGER DUO 12 08 07 5 21 11 10 1 2 3 4 5 6 7 8 9 5 12 13...
Page 70: ...CONTROL PANEL MOUNTING 86292490 VOYAGER DUO 08 20 07 5 23 4 3 1 2...
Page 72: ...COVER FRONT 86292490 VOYAGER DUO 08 20 07 5 25 1 2 3 4 5 6 7 8...
Page 74: ...DECAL 86292490 VOYAGER DUO 08 20 07 5 27 1 2 7 6 3 5 4...
Page 76: ...FRAME LOWER 86292490 VOYAGER DUO 08 20 07 5 29 6 5 2 1 3 4...
Page 78: ...FRAME UPPER 86292490 VOYAGER DUO 08 20 07 5 31 1 1 3 2 6 3 4 5 1 1...
Page 84: ...RECOVERY TANK HANDLE DELUXE 86292490 VOYAGER DUO 04 03 08 5 37...
Page 96: ...SPRAY JETS 86292490 VOYAGER DUO 08 20 07 5 49 1 15 14 2 12 11 13 5 4 B 3 7 6 A B A 8 9 10 8...
Page 98: ...SPRAY JET VALVES BASIC 86292490 VOYAGER DUO 08 20 07 5 51...
Page 106: ...VACUUM SHOE 86292490 VOYAGER DUO 11 15 08 5 59 14 10 11 12 13 15 8 9 1 7 6 5 4 3 2...
Page 110: ...VACUUM DELUXE 86292490 VOYAGER DUO 11 15 08 5 63...
Page 116: ...WIRING CONTROL PANEL DELUXE 86292490 VOYAGER DUO 01 23 09 5 69...
Page 118: ...WIRING MAIN HARNESS BASIC 86292490 VOYAGER DUO 11 15 08 5 71...
Page 119: ...WIRING MAIN HARNESS DELUXE 86292490 VOYAGER DUO 01 23 09 5 72...
Page 120: ...WIRING DIAGRAM BASIC 86292490 VOYAGER DUO 01 23 09 5 73...
Page 121: ...WIRING DIAGRAM DELUXE 86292490 VOYAGER DUO 01 23 09 5 74...
Page 123: ...HOSE DIAGRAM DELUXE 86292490 VOYAGER DUO 11 15 08 5 76...
Page 125: ...86292490 VOYAGER DUO 08 20 07 6 1 OPTIONS...
Page 130: ...BATTERY CART TRAY 86292490 VOYAGER DUO 08 20 07 6 6 1 2 3 4 5 6...
Page 132: ...BATTERY EXCHANGE OPTION 86292490 VOYAGER DUO 12 22 07 6 8 12 6 10 9 11 8 7 3 1 2 4 5 1 2...
Page 134: ...EMERGENCY STOP OPTION 86292490 VOYAGER DUO 12 22 07 6 10 1...