Windsor 10086130, Operating Instructions Manual, Page: 3 / 136

TABLE OF CONTENTS
86292490 VOYAGER DUO 11/15/08
3
Machine Data Log/Overview. ............................... 2
Table Of Contents ................................................ 3
HOW TO USE THIS MANUAL
How To Use This Manual..................................... 1-1
SAFETY
Important Safety Instructions ............................ 2-1
Hazard Intensity Level....................................... 2-2
Safety Label Location........................................ 2-3
OPERATIONS
Technical Specifications.................................... 3-1
How The Machine Works. ................................. 3-4
Components ...................................................... 3-5
Drive Controls ................................................... 3-6
Scrub Controls .................................................. 3-8
Machine Operation............................................ 3-11
Pre-Run Machine Inspection........................ 3-11
Starting Machine .......................................... 3-11
Emergency Stop Procedures ....................... 3-11
Filling Solution Tank ..................................... 3-12
Normal Scrubbing......................................... 3-12
To Begin Scrubbing...................................... 3-13
Priming Pump............................................... 3-13
To Stop Scrubbing........................................ 3-13
Emptying and Cleaning Tanks ..................... 3-14
MAINTENANCE
Service Schedule .............................................. 4-1
Batteries. ........................................................... 4-2
Scrub Deck........................................................ 4-6
Scrub Brushes................................................... 4-7
Scrub Motor....................................................... 4-8
Actuator Removal /Replacement ...................... 4-9
Circuit Protection............................................... 4-10
Solution Strainer & Pump(Basic) ...................... 4-11
Solution Strainer & Pump(Deluxe) .................... 4-13
Drive Assembly ................................................. 4-17
Vacuum ............................................................. 4-19
Transporting Machine ....................................... 4-22
Machine Troubleshooting.................................. 4-23
PARTS LIST
Brush Deck ........................................................ 5-1
Brush Deck Actuator ......................................... 5-3
Brush Deck Motor.............................................. 5-5
Brush Deck Mounting ........................................ 5-7
Brush Deck Shroud ........................................... 5-9
Brush Deck Lift .................................................. 5-11
Control Handle .................................................. 5-13
Control Panel-Lower (Basic) ............................. 5-15
Control Panel-Lower (Deluxe)........................... 5-17
Control Panel-Upper (Basic) ............................. 5-19
Control Panel-Upper (Deluxe)........................... 5-21
Control Panel Mounting..................................... 5-23
Cover-Front ....................................................... 5-25
Decal ................................................................. 5-27
Frame-Lower ..................................................... 5-29
Frame-Upper ..................................................... 5-31
Recovery Tank .................................................. 5-33
Recovery Tank Handle (Basic) ......................... 5-35
Recovery Tank Handle (Deluxe) ....................... 5-37
Solution-Chemical Tanks (Deluxe).................... 5-39
Solution Pump ................................................... 5-41
Solution-Chemical Pump (Deluxe) .................... 5-43
Solution-Chemical Valves (Deluxe)................... 5-45
Solution Tank .................................................... 5-47
Spray Jets ......................................................... 5-49
Spray Jet Valves (Basic) ................................... 5-51
Spray Jet Valves (Deluxe)................................. 5-53
Wheel and Drive Assembly ............................... 5-55
Vacuum Shoe.................................................... 5-57
Vacuum (Basic) ................................................. 5-61
Vacuum (Deluxe)............................................... 5-63
Wiring-Battery.................................................... 5-65
Wiring-Control Panel (Basic) ............................. 5-67
Wiring-Control Panel (Deluxe) .......................... 5-69
Wiring-Main Harness (Basic) ............................ 5-71
Wiring-Harness (Deluxe) ................................... 5-72
Wiring Diagram (Basic) ..................................... 5-73
Wiring Diagram (Deluxe) ................................... 5-74
Hose Diagram (Basic) ....................................... 5-75
Hose Diagram (Deluxe)..................................... 5-76
Suggested Spare Parts ..................................... 5-77
Accessories ....................................................... 5-77
OPTIONS & SERIAL NUMBERS
Battery Cart ....................................................... 6-2
Battery Cart-Latch and linkage.......................... 6-4
Battery Cart – Tray ............................................ 6-6
Battery Exchange Option .................................. 6-8
Emergency Stop-Option .................................... 6-10
Serial Numbers.................................................. 6-12
Warranty