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3

088-00

60706-207

SAFETY INFORMATION

This engine generator set has been designed and 

manufactured to allow safe, reliable performance.  

Poor maintenance, improper or careless use can 

result in potential deadly hazards; from electrical 

shock, exhaust gas asphyxiation, or fire.  Please 

read all safety instructions carefully before installa-

tion or use.  Keep these instructions handy for future 

reference.  Take special note and follow all warnings 

on the unit labels and in the manuals.

       

ANSI SAFETY DEFINITIONS

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DANGER:

DANGER indicates an imminently hazardous situ-

ation which, if not avoided, will result in death or 

serious injury.  This signal word is to be limited to the 

most extreme situations.

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WARNING:

WARNING indIcates a potentially hazardous situ-

ation which, if not avoided, could result in death or 

serious injury.

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CAUTION:

CAUTION indicates a potentially hazardous situ-

ation which, if not avoided, may result in minor or 

moderate injury.  It may also be used to alert against 

unsafe practices.

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NOTE:

CAUTION is also used on the unit labels and in this 

manual to indicate a situation that could result in 

serious damage or destruction of the equipment and 

possible personal injury.

1.  ELECTRICAL SHOCK    

The output voltage 

present in this equipment can cause fatal electric 

shock.  This equipment must be operated by a re-

sponsible person.

    a.  Do not allow anyone to operate the generator

         without proper instruction.

    b.  Guard against electric shock.

    c.  Avoid contact with live terminals or receptacles.

    d.  Use extreme care if operating this unit in rain

         or snow.

    e.  Use only three-pronged grounded receptacles

         and extension cords.

     f.  Be sure the unit is properly grounded to an 

         external ground rod driven into the earth.

2.  FIRE HAZARD    

Natural gas and L.P. present a 

hazard of possible explosion and/or fire.

    a.  Keep fuel containers out of reach of children.

    b.  Do not smoke or use open flame near the gen-

 

erator set or fuel tank.

    c.  Keep a fire extinguisher nearby and know its

 

proper use.  Fire extinguishers rated ABC by 

 

NFPA are appropriate.

    d.  Store fuel only in an approved container, and

 

only in a well ventilated area.

    e.  Follow local codes for closeness to combust-

 

ible material.

3.  DEADLY EXHAUST GAS    

Exhaust fumes from 

any gasoline engine contain carbon monoxide, an in-

visible, odorless and deadly gas that must be mixed 

with fresh air.

    a.  Operate only in well ventilated areas.

    b.  Never operate indoors.

    c.  Never operate the unit in such a way as to 

 

allow exhaust gases to seep back into closed

 

rooms (i.e. through windows, walls, floors).

4.  NOISE HAZARD    

Excessive noise is not only 

tiring, but continual exposure can lead to loss of   

hearing.

    a.  Use hearing protection when working around

 

this equipment for long periods of time.

    b.  Keep your neighbors in mind when permanent-

 

ly installing this equipment.

5.  CLEANLINESS    

Keep the generator and sur-

rounding area clean.

    a.  Remove all grease, ice, snow or materials that

 

create slippery conditions around the unit.

    b.  Remove any rags or other materials that could

 

create a potential fire hazard.

    c.  Carefully clean up any gas or oil spills before

 

starting the unit.

6.  SERVICING EQUIPMENT    

All service, includ-

ing the installation or replacement of service parts, 

should be preformed only by a qualified technician.

    a.  Use only factory approved repair parts.

    b.  Do not work on this equipment when fatigued.

    c.  Never remove the protective guards, covers, or 

 

receptacle panels while the engine is running.

    d.  Use extreme caution when working on electri-

 

cal components.  High output voltage from this

 

equipment can cause serious injury or death.

Summary of Contents for ULPSS15B2E

Page 1: ...11088 00 60706 207 INSTALLATION AND OPERATORS MANUAL PACKAGED STANDBY SYSTEM ULPSS15B2W E...

Page 2: ...l Pressure Tables 8 Fuel Conversions 8 Battery Installation 9 Connecting Battery Charger 11 TRANSFER SWITCH INSTALLATION AC Electrical Connections 11 12 DC Electrical Connections 13 INITIAL START UP 1...

Page 3: ...ground rod driven into the earth 2 FIRE HAZARD Natural gas and L P present a hazard of possible explosion and or fire a Keep fuel containers out of reach of children b Do not smoke or use open flame...

Page 4: ...r inside or outside instal lation The transfer switch is UL1008 approved A seven day electronic exerciser circuit is installed in the ATS as standard equipment The ATS also contains the power failure...

Page 5: ...sfer switch The installation must comply with all national state and local codes Before beginning the installation process check the rating of the generator set and its transfer switch rating Be certa...

Page 6: ...to the fuel solenoid on the unit must be four to six ounces psi per square inch or 7 to 11 inches W C water column These fuel pressures are critical failure to provide the proper pressure can cause ma...

Page 7: ...led FEET SIZE OF PIPE up to 25 FT 3 4 Pipe 25 100 FT 1 Pipe over 100 FT Consult Factory Allow an additional 3 feet for each standard elbow Do not use street ells restrictive WARNING PERSONAL DANGER Do...

Page 8: ...ed LP tank size for LP Vapor withdrawal operating at various outside temperatures given in degrees Fahrenheit Celsius TANK TEMPERATURE TANK SIZE 60 F 16 C 150 GALLON 32 F 0 C 250 GALLON 0 F 18 C 500 G...

Page 9: ...disconnect the nega tive cable first and then the positive cable 5 Be sure all connections are tight and coat the terminals and cable ends with dielectric grease WARNING The electrolyte is a diluted s...

Page 10: ...11088 00 10 60706 207...

Page 11: ...that this circuit be fused for 15 amps Terminal block connections have been provided in the customer connection area of the engine generator set See Page 10 for diagram NOTICE The battery tender is no...

Page 12: ...are removed from main distribution panels and reinstalled in the emer gency distribution panel Suggested circuits freez er refrigerator furnace emergency lights sump pump emergency outlet circuits etc...

Page 13: ...ative White INITIAL START UP WARNING DO NOT jump start these engine generator sets Starting these units on a low battery of jump start ing them will cause damage to the engine control module Use the f...

Page 14: ...ote start WILL NOT occur AUTO White Button This button places the module into its Automatic mode This mode allows the module to control the function of the generator automatically The module will moni...

Page 15: ...l block in the ATS The voltage should be 240 volts plus or minus nominal The frequency should be between 61 5 to 62 hertz Hz The voltage should also be checked between the hot terminals L2 and L6 and...

Page 16: ...s for control of the ATS and the generator PUSH BUTTONS On the front control display are three push buttons that control the operation of the generator and the ATS CAUTION Before using the transfer te...

Page 17: ...ctuator Actuator Position clock battery off S2 10 on up off down exerciser off S1 7 on up off down with load or without load without load S1 8 with up without down SETTING THE EXERCISER CIRCUIT Press...

Page 18: ...11088 00 18 60706 207...

Page 19: ...s 4 to select the next parameter or 3 to select the previous parameter within the current page When viewing the parameter to be changed press the button The value begins to flash Press 4 or 3 to adjus...

Page 20: ...ule detects that the engine oil temperature has exceeded the high engine temperature pre alarm setting level after the Safety On timer has expired UNDERSPEED The engine speed has fallen below the unde...

Page 21: ...MAINTENANCE Reasonable care in preventive maintenance will insure high reliability and a long life for the engine generator set and Automatic Transfer Switch WARNING When performing any type of mainte...

Page 22: ...11088 00 22 60706 207 ENGINE GENERATOR SET LAYOUT ULPSS15B2W E...

Page 23: ...23 11088 00 60706 207 ENGINE GENERATOR SET PAD LAYOUT...

Page 24: ...ked up engine generator set 9 Defective starter fuel solenoid relay s ENGINE CRANKS BUT WILL NOT START 1 Improper fuel pressure being delivered to unit 2 Fuel supply shut off 3 Fuel supply empty 4 Def...

Page 25: ...25 11088 00 60706 207 AC AND DC GENERATOR SCHEMATIC...

Page 26: ...11088 00 26 60706 207 MAINTENANCE LOG DATE HOURS ITEM WORK PERFORMED...

Page 27: ...27 11088 00 60706 207 MAINTENANCE LOG DATE HOURS ITEM WORK PERFORMED...

Page 28: ...nd fitness for a particular purpose are limited to 12 months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or conse quential damages Note Some...

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