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088-00

2

60706-207

The ground leads from all locations are connected to 

the grounded terminal lugs also located on the side 

wall.  This set of terminals is labeled “GROUND”.

INSTALLATION NOTES

The load current carrying wires (L) and (T) must be 

sized to handle the maximum load current without 

excessive voltage drop.  By code, the wire must be 

heavy enough to handle the full current rating of the 

main line circuit breaker (or fuse) in the entrance (or 

sub-panel) protecting the contactor switch.

All wires should be installed in rigid or flexible con-

duit. Because of the many different types of service, 

feeder, and distribution equipment, no specific wiring 

instructions can be provided.  It is, however, recom-

mended that 

copper wire 

be used.  In all cases it is 

essential that while the load is connected to the gen-

erator, there can be absolutely no feedback from the 

generator to the power line or the power line to the 

generator.  When properly installed, the normal ATS 

control and safety systems will eliminate all paths for 

feedback.  Check with your local electrical inspector 

on applicable local, state and federal codes.

     ******************

*****  WARNING  *****

     ******************

A service disconnect must be installed in front of the 

ATS panel as the ATS is not service entrance rated.  

This will allow you to test the generator under load.  

Should you ever have to work on the switch, you will 

be able to disconnect the power and work on the 

switch cold without having the power company pull 

your meter.

To wire the automatic transfer switch into the exist-

ing wiring, first determine which circuits will be on 

the emergency load circuit.  If the entire load is to 

be transferred, the transfer switch can be wired in 

directly after the watt-hour meter and the service en-

trance, providing the service entrance ampere rating 

is within the transfer switch’s rated capability.

If only specific circuits are to be powered under 

emergency power failure conditions, an additional 

distribution panel designated “emergency distribution 

panel” must be installed.

All selected emergency circuits are removed from 

main distribution panels and reinstalled in the emer-

gency distribution panel.  Suggested circuits:  freez-

er, refrigerator, furnace, emergency lights, sump 

pump, emergency outlet circuits, etc.  Total running 

load must not exceed generator rating.

WIRE TEMPERATURE RATING

CU Connector

AL Connector

75° C

# 4 AWG

# 3 AWG

90° C

# 6 AWG

# 4 AWG

To gain access to the customer connections remove 

the end door panel opposite the muffler.  All AC and 

DC connections to the ATS, 20 Volt power connec-

tion for battery charger, and battery installation are 

made behind this panel.  After removing the door 

remove the cover over the customer connection box, 

using a 7/6 inch open end wrench.  See pages 20 

and 2 for generator set and pad layout.

Two (2) hot leads, one () neutral and () ground 

lead  are required between the generator and the 

ATS or distribution panel.  The two power leads from 

the generator are marked G and G3.  Next install 

two leads, one neutral and one ground lead from the 

generator set to the ATS or distribution panel.

In addition to the power leads install a three wire 20 

volt, 5 amp circuit from your distribution panel to 

the generator.  This circuit will be used to power the 

battery charger, optional block heater and optional 

battery heater.

The last two wires you will install are the DC control 

leads (4 or 6 gauge) for the start circuit in the ATS.  

These connections will be discussed later in more 

detail.

WINCO UL ATS (ASCO 185)

See the ASCO installation manual for additional 

details on proper wiring of the Automatic Trans-

fer Switch.

The standby generator terminals in the ATS are 

marked “ALTERNATE L2 & L6”.  The “hot” leads 

G and G3 from the generator are connected to the 

terminals L2 & L6.

The normal line power terminals in the ATS are 

marked “PREFERRED - L & L5”.  The “hot” line 

power leads are L and L3 from your normal power 

supply are connected to terminals L and L5.

The load terminals in the ATS are marked “LOAD 

- L3 & L7”.  The leads to the load distribution panel 

are connected to terminals L3 & L7.

The neutral leads from all three locations are con-

nected to the isolated terminal lugs on the sidewall 

of the cabinet.  This terminal block is labeled “NEU-

TRAL” and the terminal lugs are mounted on red 

isolation standoffs.

Summary of Contents for ULPSS15B2E

Page 1: ...11088 00 60706 207 INSTALLATION AND OPERATORS MANUAL PACKAGED STANDBY SYSTEM ULPSS15B2W E...

Page 2: ...l Pressure Tables 8 Fuel Conversions 8 Battery Installation 9 Connecting Battery Charger 11 TRANSFER SWITCH INSTALLATION AC Electrical Connections 11 12 DC Electrical Connections 13 INITIAL START UP 1...

Page 3: ...ground rod driven into the earth 2 FIRE HAZARD Natural gas and L P present a hazard of possible explosion and or fire a Keep fuel containers out of reach of children b Do not smoke or use open flame...

Page 4: ...r inside or outside instal lation The transfer switch is UL1008 approved A seven day electronic exerciser circuit is installed in the ATS as standard equipment The ATS also contains the power failure...

Page 5: ...sfer switch The installation must comply with all national state and local codes Before beginning the installation process check the rating of the generator set and its transfer switch rating Be certa...

Page 6: ...to the fuel solenoid on the unit must be four to six ounces psi per square inch or 7 to 11 inches W C water column These fuel pressures are critical failure to provide the proper pressure can cause ma...

Page 7: ...led FEET SIZE OF PIPE up to 25 FT 3 4 Pipe 25 100 FT 1 Pipe over 100 FT Consult Factory Allow an additional 3 feet for each standard elbow Do not use street ells restrictive WARNING PERSONAL DANGER Do...

Page 8: ...ed LP tank size for LP Vapor withdrawal operating at various outside temperatures given in degrees Fahrenheit Celsius TANK TEMPERATURE TANK SIZE 60 F 16 C 150 GALLON 32 F 0 C 250 GALLON 0 F 18 C 500 G...

Page 9: ...disconnect the nega tive cable first and then the positive cable 5 Be sure all connections are tight and coat the terminals and cable ends with dielectric grease WARNING The electrolyte is a diluted s...

Page 10: ...11088 00 10 60706 207...

Page 11: ...that this circuit be fused for 15 amps Terminal block connections have been provided in the customer connection area of the engine generator set See Page 10 for diagram NOTICE The battery tender is no...

Page 12: ...are removed from main distribution panels and reinstalled in the emer gency distribution panel Suggested circuits freez er refrigerator furnace emergency lights sump pump emergency outlet circuits etc...

Page 13: ...ative White INITIAL START UP WARNING DO NOT jump start these engine generator sets Starting these units on a low battery of jump start ing them will cause damage to the engine control module Use the f...

Page 14: ...ote start WILL NOT occur AUTO White Button This button places the module into its Automatic mode This mode allows the module to control the function of the generator automatically The module will moni...

Page 15: ...l block in the ATS The voltage should be 240 volts plus or minus nominal The frequency should be between 61 5 to 62 hertz Hz The voltage should also be checked between the hot terminals L2 and L6 and...

Page 16: ...s for control of the ATS and the generator PUSH BUTTONS On the front control display are three push buttons that control the operation of the generator and the ATS CAUTION Before using the transfer te...

Page 17: ...ctuator Actuator Position clock battery off S2 10 on up off down exerciser off S1 7 on up off down with load or without load without load S1 8 with up without down SETTING THE EXERCISER CIRCUIT Press...

Page 18: ...11088 00 18 60706 207...

Page 19: ...s 4 to select the next parameter or 3 to select the previous parameter within the current page When viewing the parameter to be changed press the button The value begins to flash Press 4 or 3 to adjus...

Page 20: ...ule detects that the engine oil temperature has exceeded the high engine temperature pre alarm setting level after the Safety On timer has expired UNDERSPEED The engine speed has fallen below the unde...

Page 21: ...MAINTENANCE Reasonable care in preventive maintenance will insure high reliability and a long life for the engine generator set and Automatic Transfer Switch WARNING When performing any type of mainte...

Page 22: ...11088 00 22 60706 207 ENGINE GENERATOR SET LAYOUT ULPSS15B2W E...

Page 23: ...23 11088 00 60706 207 ENGINE GENERATOR SET PAD LAYOUT...

Page 24: ...ked up engine generator set 9 Defective starter fuel solenoid relay s ENGINE CRANKS BUT WILL NOT START 1 Improper fuel pressure being delivered to unit 2 Fuel supply shut off 3 Fuel supply empty 4 Def...

Page 25: ...25 11088 00 60706 207 AC AND DC GENERATOR SCHEMATIC...

Page 26: ...11088 00 26 60706 207 MAINTENANCE LOG DATE HOURS ITEM WORK PERFORMED...

Page 27: ...27 11088 00 60706 207 MAINTENANCE LOG DATE HOURS ITEM WORK PERFORMED...

Page 28: ...nd fitness for a particular purpose are limited to 12 months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or conse quential damages Note Some...

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