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088-00

60706-207

****  CAUTION  ****

EQUIPMENT DAMAGE - Always connect the posi-

tive cable first and the negative cable last.  When 

disconnecting, remove the negative cable first and 

the positive cable last.  Failure to connect and dis-

connect in the proper sequence can cause equip-

ment damage.

Observe polarities:  connect the positive (+) battery 

terminal to the (+) cable from the engine starter; 

the negative (-) battery terminal is connected to the 

negative cable (ground) from the engine generator 

assembly.  All connections must be clean and tight.  

Check the electrolyte (fluid) in the battery periodi-

cally to be sure it is above the plates.  Never allow 

the battery to remain in a discharged condition.

****  CAUTION  ****

EQUIPMENT DAMAGE - NEVER JUMP START 

these units.  Doing so will destroy the engine control 

module rendering the unit non-operational.  Remove 

and fully recharge the battery before attempting to 

start.

CONNECTING THE BATTERY CHARGER

A two-stage battery tender is provided on all PSS 

series generators.  This battery tender charges at 

a rate of 750 mA until the battery is fully charged 

and then automatically switches to a 3.2 VDC float 

charger.  The charger has an indicator light on it, 

red indicates it is charging, and green indicates it is 

in the storage mode (float charge).  This charger is 

mounted on the generator set, located behind an ac-

cess cover on the right side of the unit.

The battery tender receptacle is to be powered by 

a GFCI circuit and installed in accordance with the 

United States National Electric Code.  These AC 

wires can be run in the same conduit as the the 

other AC leads from the generator.  It is suggested 

that this circuit be fused for 5 amps.  Terminal block 

connections have been provided in the customer 

connection area of the engine generator set.  See 

Page 0 for diagram.

**  NOTICE  **

The battery tender is not intended to recharge a bat-

tery which has become completely discharged.  It is 

designed to produce enough current to recharge a 

slightly low battery, maintaining it fully charged.

MOUNTING THE AUTOMATIC 

TRANSFER SWITCH (ATS)

     ******************

*****  WARNING  *****

     ******************

EQUIPMENT DAMAGE - Protect the switch from 

construction grit and metal chips to prevent mal-

function or shortened life of the switch.  Contactors 

returned for warranty consideration with foreign 

materials inside of them will not be warranted.

Before installing the ATS you must first ensure that 

the transfer switch is large enough to handle your 

complete distribution panel.  If you are installing a 

00 amp transfer switch the main line circuit breaker 

must not be larger than 00 amps.  If you have a 

25, 50, 200 amp or larger system and want to use 

a 00 amp transfer switch, you will not be able to 

transfer the complete electrical system.  In this case 

it will be necessary to install a secondary emergency 

distribution panel.  NOTE:  THE MAXIMUM OUT-

PUT OF THE GENERATOR IS 62.5 AMPS AT 240 

VOLTS.

AC ELECTRICAL

CONNECTIONS

NOTICE - CLASS 1 WIRING METHODS ARE TO 

BE USED FOR ALL FIELD WIRING CONNEC-

TIONS TO TERMINALS OF A CLASS 2 CIRCUIT.

     ******************

*****  WARNING  *****

     ******************

A main line circuit breaker has been provided inside 

the generator housing.  During all wiring installation 

make sure the breaker is in the off position and the 

generator operators switch is in the off position.

Note:  This symbol                       always indicates 

ground where used.

GENERATOR CONNECTIONS

Minimum conductor sizes between the generator 

and the ATS.  Based on wire type and temperature 

rating.  Wire has been derated for 40° C ambient 

temperatures.

Summary of Contents for ULPSS15B2E

Page 1: ...11088 00 60706 207 INSTALLATION AND OPERATORS MANUAL PACKAGED STANDBY SYSTEM ULPSS15B2W E...

Page 2: ...l Pressure Tables 8 Fuel Conversions 8 Battery Installation 9 Connecting Battery Charger 11 TRANSFER SWITCH INSTALLATION AC Electrical Connections 11 12 DC Electrical Connections 13 INITIAL START UP 1...

Page 3: ...ground rod driven into the earth 2 FIRE HAZARD Natural gas and L P present a hazard of possible explosion and or fire a Keep fuel containers out of reach of children b Do not smoke or use open flame...

Page 4: ...r inside or outside instal lation The transfer switch is UL1008 approved A seven day electronic exerciser circuit is installed in the ATS as standard equipment The ATS also contains the power failure...

Page 5: ...sfer switch The installation must comply with all national state and local codes Before beginning the installation process check the rating of the generator set and its transfer switch rating Be certa...

Page 6: ...to the fuel solenoid on the unit must be four to six ounces psi per square inch or 7 to 11 inches W C water column These fuel pressures are critical failure to provide the proper pressure can cause ma...

Page 7: ...led FEET SIZE OF PIPE up to 25 FT 3 4 Pipe 25 100 FT 1 Pipe over 100 FT Consult Factory Allow an additional 3 feet for each standard elbow Do not use street ells restrictive WARNING PERSONAL DANGER Do...

Page 8: ...ed LP tank size for LP Vapor withdrawal operating at various outside temperatures given in degrees Fahrenheit Celsius TANK TEMPERATURE TANK SIZE 60 F 16 C 150 GALLON 32 F 0 C 250 GALLON 0 F 18 C 500 G...

Page 9: ...disconnect the nega tive cable first and then the positive cable 5 Be sure all connections are tight and coat the terminals and cable ends with dielectric grease WARNING The electrolyte is a diluted s...

Page 10: ...11088 00 10 60706 207...

Page 11: ...that this circuit be fused for 15 amps Terminal block connections have been provided in the customer connection area of the engine generator set See Page 10 for diagram NOTICE The battery tender is no...

Page 12: ...are removed from main distribution panels and reinstalled in the emer gency distribution panel Suggested circuits freez er refrigerator furnace emergency lights sump pump emergency outlet circuits etc...

Page 13: ...ative White INITIAL START UP WARNING DO NOT jump start these engine generator sets Starting these units on a low battery of jump start ing them will cause damage to the engine control module Use the f...

Page 14: ...ote start WILL NOT occur AUTO White Button This button places the module into its Automatic mode This mode allows the module to control the function of the generator automatically The module will moni...

Page 15: ...l block in the ATS The voltage should be 240 volts plus or minus nominal The frequency should be between 61 5 to 62 hertz Hz The voltage should also be checked between the hot terminals L2 and L6 and...

Page 16: ...s for control of the ATS and the generator PUSH BUTTONS On the front control display are three push buttons that control the operation of the generator and the ATS CAUTION Before using the transfer te...

Page 17: ...ctuator Actuator Position clock battery off S2 10 on up off down exerciser off S1 7 on up off down with load or without load without load S1 8 with up without down SETTING THE EXERCISER CIRCUIT Press...

Page 18: ...11088 00 18 60706 207...

Page 19: ...s 4 to select the next parameter or 3 to select the previous parameter within the current page When viewing the parameter to be changed press the button The value begins to flash Press 4 or 3 to adjus...

Page 20: ...ule detects that the engine oil temperature has exceeded the high engine temperature pre alarm setting level after the Safety On timer has expired UNDERSPEED The engine speed has fallen below the unde...

Page 21: ...MAINTENANCE Reasonable care in preventive maintenance will insure high reliability and a long life for the engine generator set and Automatic Transfer Switch WARNING When performing any type of mainte...

Page 22: ...11088 00 22 60706 207 ENGINE GENERATOR SET LAYOUT ULPSS15B2W E...

Page 23: ...23 11088 00 60706 207 ENGINE GENERATOR SET PAD LAYOUT...

Page 24: ...ked up engine generator set 9 Defective starter fuel solenoid relay s ENGINE CRANKS BUT WILL NOT START 1 Improper fuel pressure being delivered to unit 2 Fuel supply shut off 3 Fuel supply empty 4 Def...

Page 25: ...25 11088 00 60706 207 AC AND DC GENERATOR SCHEMATIC...

Page 26: ...11088 00 26 60706 207 MAINTENANCE LOG DATE HOURS ITEM WORK PERFORMED...

Page 27: ...27 11088 00 60706 207 MAINTENANCE LOG DATE HOURS ITEM WORK PERFORMED...

Page 28: ...nd fitness for a particular purpose are limited to 12 months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or conse quential damages Note Some...

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