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OPM-117/B

INTRODUCTION

PRODUCT DESCRIPTION

The Package Standby System is designed to automatically 

provide standby power to unattended loads during 

electrical outages. Upon interruption of normal electrical 

service, the Packaged Standby System electrical control 

circuits will automatically start the engine. The generator 

will produce electrical power and the Automatic Transfer 

Switch (ATS) will automatically transfer the electrical loads 

to the engine-generator set. Upon restoration of normal 

electrical service the emergency transfer switch will sense 

return of the normal commercial power. The Automatic 

Transfer Switch will transfer the load back

to the normal commercial power source. The engine 

control circuits will begin a cool-down cycle, after which the 

fuel supply will be shut off and the engine ignition system 

disabled.

These packaged standby systems consist of two major 

components:

1. AUTOMATIC TRANSFER SWITCH

A wall mounted ASCO 185 or ASCO 300 Automatic 

Transfer Switch (ATS) designed for inside or outside 

installation. The transfer switch is UL1008 approved. A 

fourteen day electronic exerciser circuit is installed

in the ATS as standard equipment. The ATS also contains 

the power failure sensing circuitry necessary to start and 

stop the engine generator set. The transfer switch is also 

equipped standard with a 3 second start delay, and a 15 

second transfer delay to allow the engine to warm up 

before transferring the load to the generator. When the 

line power is restored the ATS has a 5 minute transfer delay 

to allow the incoming utility to stabilize before transferring 

back to line power and then an additional 1 minute engine 

cool down delay before the engine shuts down. Read 

and understand the ATS owners manual before installing, 

servicing or operating the transfer switch.

 

       

 

 

MINIMUM

UNIT 

   VOLTAGE 

 ATS 

AMPERAGE

PSS60-3  

 

 

 120/240    

 

   230

PSS60-4  

 

 

 120/208    

 

   200

PSS60-17    

 

 120/240    

 

   200

PSS60-18    

 

 277/480    

 

   100

PSS90-3  

 

 

  120/240     

 

    400

PSS90-4  

 

 

  120/208    

 

    400

PSS90-17    

 

  120/240    

 

    400

PSS90-18    

 

  277/480    

 

    150

2. ENGINE / GENERATOR
The engine generator set consists of a GM 5.7L, Industrial, 
four cylinder, liquid cooled engine equipped to run on L.P./
N.G. fuel. The engine operates at 1800 rpm and frequency 
regulation is maintained by the electronic governor within 
.5 cycles variation, from no load to rated load. The generator 
is a single bearing, direct drive, rotating field design. The 
generator is connected to the engine flywheel via flexible 
drive disks. The engine generator is available mounted in a 
weather proof enclosure for outside installation. Connection 
boxes are provided to all customer connections (both AC 
output and DC control). A customer supplied 12 Volt, 650 
CCA (BCI group 24) battery is required to complete the 

installation. Engine operation is controlled by a Deep Sea MKII 
(DSE) engine mounted in the engine generator enclosure.

NOTICE:

These units will automatically transfer if a power outage 

occurs while running in an exercise mode.

PREPARING THE UNIT

START-UP CHECK LIST

A Start-Up Completion & Warranty Validation Form was 

sent along with this manual. This must be completed and 

returned to WINCO Inc. within 180 days of the factory 

invoice date. 

If this form is not returned, the Warranty may be voided.

UNPACKING

1. As you receive your unit, it is critical to check it for any 

  damage. If any damage is noted, it is always easiest to 

  refuse the shipment and let WINCO take care of the 

  freight claim. If you sign for the unit, the transfer of the 

  ownership requires that you file the freight claim

2. Before proceeding with the preparations of your new 

  generator for operation, take a couple of minutes to 

  ensure the unit you have received is the correct model 

  and review the specification pages in this manual to 

  ensure that this unit meets your job requirements.

CAUTION: EQUIPMENT DAMAGE:

These units are shipped with oil and a 50/50 mix of coolant. 

Be sure to check all fluid levels before operating. See engine 

manufacturer’s instruction manual for recommended oil 

requirements before initial starting.

Once generator set is on-site:

1. Carefully remove the crate.

2. After inspecting the engine-generator for external, 

  physical damage, locate and check the following items 

  packed with the unit:

    a. Installation and Operator’s Manual.

    b. Engine manufacturer’s instruction manual.

 

c. Start-up and warranty validation form.

 

d. Battery hold-down brackets & hardware.

    e. Unit components or accessory items shipped loose 

 

  for on-site installation.

    f. Optional accessories.

3. Remove main frame hold-down bolts.

4. Unit can now be lifted from shipping rails.

Summary of Contents for PSS60-17

Page 1: ...d to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE D...

Page 2: ...FUEL PRESSURE TABLES NG LP FUEL CONVERSION INSTALLING THE BATTERY 9 SERVICING BATTERIES BATTERY CHARGING CONNECTING THE BATTERY CHARGER BLOCK HEATER AC ELECTRICAL CONNECTIONS 11 DC ELECTRICAL INTERCON...

Page 3: ...that you carefully read and follow the operating instructions in this manual Should you experience a problem please follow the Troubleshooting Tables near the end of this manual The warranty listed in...

Page 4: ...h 2 FIRE HAZARD Gasoline and other fuels present a hazard of possible explosion and or fire A Do not refuel when the engine is running or hot B Keep fuel containers out of reach of children C Do not s...

Page 5: ...Ohms Per Ph 20 C Exciter Stator L L 20 00 Ohms 20 C Aux Winding 2 6 Ohms 20 C Voltage Regulator L L AS440 PSS90 E LP Gas Wattage 80 000 80 000 80 000 80 000 Volts 120 240 120 208 120 240 277 480 kvA...

Page 6: ...tes at 1800 rpm and frequency regulation is maintained by the electronic governor within 5 cycles variation from no load to rated load The generator is a single bearing direct drive rotating field des...

Page 7: ...t recommended for the PSS60 DO NOT use street ells restrictive INSTALLATION WARNING Before proceeding with installation be sure the operation selector switch is in the stop position and the battery di...

Page 8: ...lve and has a drop tube inside the tank that is pulling fuel from the bottom of the supply tank Before starting the unit you must confirm that you have a good liquid supply at the unit Engine generato...

Page 9: ...de of oil as recommended by the engine manufacturer s maintenance instructions The necessity of using the correct oil and keeping the crankcase full cannot be over emphasized Failure to do so will cau...

Page 10: ...e generator assembly All connections must be clean and tight Check the electrolyte fluid in the battery periodically to be sure it is above the plates Never allow the battery to remain in a discharge...

Page 11: ...e maximum load current without excessive voltage drop By code the wire must be heavy enough to handle the full current rating of the mainline circuit breaker or fuse in the entrance or sub panel prote...

Page 12: ...ring of the Automatic Transfer Switch Because of the many different types of service feeder and distribution equipment no specific wiring instructions can be provided It is recommended that only coppe...

Page 13: ...comes to a standstill Should a remote start signal be present while operating in this mode a remote start WILL NOT occur MANUAL MODE This button places the module into its Manual Mode Once in Manual...

Page 14: ...cy on the digital display The voltage should be 208 240 480 AC depending on which model you have and a frequency of 59 5 to 60 5 hertz Hz If you have the proper voltage at the generator the next step...

Page 15: ...NG When performing any type of maintenance on this equipment make sure the selector switch on the engine generator is in the off position If you are working in the Automatic Transfer Switch confirm wi...

Page 16: ...st hold 12 Volts during cranking 2 Blown fuse on generator control panel 3 Loose or dirty battery terminals 4 Defective engine control module 5 Defective starter 6 Defective start solenoid 7 Locked up...

Page 17: ...HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS THREE PHASE HIGH WYE 277 480V THREE PHASE LOW WYE 120 208V THREE PHASE DELTA 120 240 VOLTS THREE PHASE AC WIRING...

Page 18: ...B ENGINE HARNESS SCHEMATIC 6 1 6 1 1 3 6 237 21 2 22 17 6 1625 3 8 3 8 1 1 8 8 62 12 6 67 57 200 1 8 6 7 1 7 21 1 2 1 5 9 51 3 5 0 0 7 6 5 1 217 16 35235 7 5 1 250 7 21 21 1 72 1 2 81 87 25 86 6 352...

Page 19: ...1 77 77 1 5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855 17 66 7 50 1 2 803 5...

Page 20: ...omponent of the product that is no longer manufactured or available Additionally WINCO Inc will not be liable for any engine replacement that may require an emissions tier level change THERE ARE NO EX...

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