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OPM-117/B

SAFETY INFORMATION

This engine generator set has been designed and 

manufactured to allow safe, reliable performance. Poor 

maintenance, improper or careless use can result in 

potentially deadly hazards; from electrical shock, exhaust 

gas asphyxiation, or fire. Please read all safety instructions 

carefully before installation or use. Keep these instructions 

handy for future reference. Take special note and follow all 

warnings on the unit labels and in the manuals.

CALIFORNIA PROPOSITION 65

WARNING: This product contains crude oil, 

gasoline, diesel fuel and other petroleum 

products, Antifreeze to which can expose you 

to chemicals including toluene and benzene, 

Ethylene glycol (ingested) which are known to 

the State of California to cause cancer, birth defects or other 

reproductive harm and developmental issues. 

For more information go to www.P65Warning.ca.gov.

ANSI SAFETY DEFINITIONS

DANGER:

DANGER indicates an imminently hazardous situation 

which, if not avoided, will result in death or serious injury. 

This signal word is to be limited to the most extreme 

situations.

WARNING:

WARNING indicates a potentially hazardous situation 

which, if not avoided, could result in death or serious injury.

CAUTION:

CAUTION indicates a potentially hazardous situation which, 

if not avoided, may result in minor or moderate injury. It 

may also be used to alert against unsafe practices.

1. ELECTRICAL SHOCK -

The output voltage present in this equipment can cause 

fatal electric shock. This equipment must be operated by a 

responsible person.

 

A. Do not allow anyone to operate the generator 

   without 

proper 

instruction.

 

B. Guard against electric shock.

 

C. Avoid contact with live terminals or receptacles.

 

D. Use extreme care if operating this unit in rain or 

   snow.

 

E. Use only three-pronged grounded receptacles and 

   extension 

cords.

 

F. Be sure the unit is properly grounded to an external 

      ground rod driven into the earth.

2. FIRE HAZARD - 

Gasoline and other fuels present a hazard of possible 

explosion and/or fire.

 

 

A. Do not refuel when the engine is running or hot.

 

B. Keep fuel containers out of reach of children.

 

C. Do not smoke or use open flame near the generator 

      set or fuel tank.

 

D. Keep a fire extinguisher nearby and know its proper 

      use. Fire extinguishers rated ABC by NFPA are 

   appropriate.

 

E. Store fuel only in an approved container, and only in 

      a well ventilated area.

 

F. Follow local codes for closeness to combustible 

   material.

3. DEADLY EXHAUST GAS - 

Exhaust fumes from any internal combustion engine 

contain carbon monoxide, an invisible, odorless and deadly 

gas that must be mixed with fresh air.

 

A. Operate only in well ventilated areas.

 

B. Never operate indoors including attached garages

 

C. Never operate the unit in such a way as to allow 

      exhaust gases to seep back into closed rooms (i.e. 

      through windows, walls, floors).

4. NOISE HAZARD - 

Excessive noise is not only tiring, but continual exposure 

can lead to loss of hearing.

 

A. Use hearing protection when working around this 

      equipment for long periods of time.

 

B. Keep your neighbors in mind when using this 

   equipment.

5. CLEANLINESS - 

Keep the generator and surrounding area clean.

 

A. Remove all grease, ice, snow or materials that create 

 

  slippery conditions around the unit.

 

B. Remove any rags or other materials that could create 

      a potential fire hazard.

 

C. Carefully clean up any gas or oil spills before starting 

   the 

unit.

6. SERVICING EQUIPMENT -

All service, including the installation or replacement of 

service parts, should be performed only by a qualified 

technician.

 

A. Use only factory approved repair parts.

 

B. Do not work on this equipment when fatigued.

 

C. Never remove the protective guards, covers, or 

      receptacle panels while the engine is running.

 

D. Use extreme caution when working on electrical 

      components. High output voltage from this 

      equipment can cause serious injury or death.

 

E. Always avoid hot mufflers, exhaust manifolds, and 

      engine parts. They can cause severe burns instantly.

 

F. The use of the engine-generator set must comply 

      with all national, state, and local codes.

Summary of Contents for PSS60-17

Page 1: ...d to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE D...

Page 2: ...FUEL PRESSURE TABLES NG LP FUEL CONVERSION INSTALLING THE BATTERY 9 SERVICING BATTERIES BATTERY CHARGING CONNECTING THE BATTERY CHARGER BLOCK HEATER AC ELECTRICAL CONNECTIONS 11 DC ELECTRICAL INTERCON...

Page 3: ...that you carefully read and follow the operating instructions in this manual Should you experience a problem please follow the Troubleshooting Tables near the end of this manual The warranty listed in...

Page 4: ...h 2 FIRE HAZARD Gasoline and other fuels present a hazard of possible explosion and or fire A Do not refuel when the engine is running or hot B Keep fuel containers out of reach of children C Do not s...

Page 5: ...Ohms Per Ph 20 C Exciter Stator L L 20 00 Ohms 20 C Aux Winding 2 6 Ohms 20 C Voltage Regulator L L AS440 PSS90 E LP Gas Wattage 80 000 80 000 80 000 80 000 Volts 120 240 120 208 120 240 277 480 kvA...

Page 6: ...tes at 1800 rpm and frequency regulation is maintained by the electronic governor within 5 cycles variation from no load to rated load The generator is a single bearing direct drive rotating field des...

Page 7: ...t recommended for the PSS60 DO NOT use street ells restrictive INSTALLATION WARNING Before proceeding with installation be sure the operation selector switch is in the stop position and the battery di...

Page 8: ...lve and has a drop tube inside the tank that is pulling fuel from the bottom of the supply tank Before starting the unit you must confirm that you have a good liquid supply at the unit Engine generato...

Page 9: ...de of oil as recommended by the engine manufacturer s maintenance instructions The necessity of using the correct oil and keeping the crankcase full cannot be over emphasized Failure to do so will cau...

Page 10: ...e generator assembly All connections must be clean and tight Check the electrolyte fluid in the battery periodically to be sure it is above the plates Never allow the battery to remain in a discharge...

Page 11: ...e maximum load current without excessive voltage drop By code the wire must be heavy enough to handle the full current rating of the mainline circuit breaker or fuse in the entrance or sub panel prote...

Page 12: ...ring of the Automatic Transfer Switch Because of the many different types of service feeder and distribution equipment no specific wiring instructions can be provided It is recommended that only coppe...

Page 13: ...comes to a standstill Should a remote start signal be present while operating in this mode a remote start WILL NOT occur MANUAL MODE This button places the module into its Manual Mode Once in Manual...

Page 14: ...cy on the digital display The voltage should be 208 240 480 AC depending on which model you have and a frequency of 59 5 to 60 5 hertz Hz If you have the proper voltage at the generator the next step...

Page 15: ...NG When performing any type of maintenance on this equipment make sure the selector switch on the engine generator is in the off position If you are working in the Automatic Transfer Switch confirm wi...

Page 16: ...st hold 12 Volts during cranking 2 Blown fuse on generator control panel 3 Loose or dirty battery terminals 4 Defective engine control module 5 Defective starter 6 Defective start solenoid 7 Locked up...

Page 17: ...HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS THREE PHASE HIGH WYE 277 480V THREE PHASE LOW WYE 120 208V THREE PHASE DELTA 120 240 VOLTS THREE PHASE AC WIRING...

Page 18: ...B ENGINE HARNESS SCHEMATIC 6 1 6 1 1 3 6 237 21 2 22 17 6 1625 3 8 3 8 1 1 8 8 62 12 6 67 57 200 1 8 6 7 1 7 21 1 2 1 5 9 51 3 5 0 0 7 6 5 1 217 16 35235 7 5 1 250 7 21 21 1 72 1 2 81 87 25 86 6 352...

Page 19: ...1 77 77 1 5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855 17 66 7 50 1 2 803 5...

Page 20: ...omponent of the product that is no longer manufactured or available Additionally WINCO Inc will not be liable for any engine replacement that may require an emissions tier level change THERE ARE NO EX...

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