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12

OPM-117/B

DC ELECTRICAL 

INTERCONNECTION

CAUTION:

Never run the AC and DC wiring on the same conduit.

NOTE: There are various DC connectors on the engine 

that have nothing connected to them. This was done 

intentionally, the connectors are for END OF THE LINE 

TESTING and other diagnostic tests. They are not used 

during normal operations and can just be ignored.

All DC connections are completed on the terminal strip just 

below the engine control cabinet.

A - Customer Remote Start CONNECTIONS TERMINALS. The 

two remote start leads from the Automatic Transfer Switch 

are connected to the two terminals marked 1 & 23. The 

wire in terminal labeled #1 is Battery Negative/Ground and 

the wire in the terminal labeled #23 is your Remote Start 

lead. Closing these two leads together will signal the DSE 

7310 MKII to go into an autostart mode and start up the 

engine generator.

Depending on the distance, 14 to 16 gauge stranded wire 

should be used. It is suggested that these wires be labeled 

S1 and S23. 

Note: Any relay closure can be used to start and stop this 

generator. As long as the contact stays closed the engine 

generator set will continue to run. Once the relay is opened 

the unit will shut down and remain in the standby mode 

until the remote start relay is closed again.

B - ESTOP- & ESTOP+. Remote Emergency Stop terminals. 

These two terminals are shipped with a jumper installed. 

If your application requires the installation of a Remote 

Emergency Stop switch, remove the jumper and wire your 

switch to these terminals. This unit will not start and run 

without either the jumper installed or a remote N/C switch 

installed..

C - Battery Charger Failure. Battery charger failure relay 

input from remote battery charger to DSE7310 MKII 

controller.

D - Remote Display Panel Interface Terminals. These 

interface terminals are pre-wired to allow for the connection 

of a remote display. This display allows for the remote 

annunciation of alarms at a location such as a nurses station 

or a control room.

E - Battery Positive and Ground ( battery negative). These 

terminals are dedicated for any accessory that will be 

installed. There is a maximum of 7 Amps combined.

D

C

B

A

E

GROUNDING

A grounding lug has been provided on the engine 

generator set. Check your local codes for proper grounding 

requirements.

MOUNTING THE AUTOMATIC 
TRANSFER SWITCH

See the ASCO installation manual for additional details on 

proper wiring of the Automatic Transfer Switch.

Because of the many different types of service, feeder, 

and distribution equipment, no specific wiring instructions 

can be provided. It is recommended that only copper 

wire be used. In all cases it is essential that while the load 

is connected to the generator, there can be absolutely 

no feedback from the generator to the power line or the 

power line to the generator. When properly installed, the 

normal A.T.S. Control and safety systems will eliminate all 

paths for feedback.

To wire the automatic transfer switch into the existing 

wiring, first determine which circuits will be on the 

emergency load circuit. If the entire load is to be transferred, 

the transfer switch can be wired in directly after the watt-

hour meter and the service entrance, providing the service 

entrance ampere rating is within the transfer switch’s rated 

capability.

If only specific circuits are to be powered under emergency 

power failure conditions, an additional distribution panel 

designated “emergency distribution panel” must be 

installed. All selected emergency circuits are removed from 

main distribution panels and installed in the emergency 

distribution panel. The A.T.S. is then installed between 

the main panel and the emergency distribution panel. 

Suggested circuits: freezer, refrigerator, furnace, emergency 

lights, sump pump, emergency outlet circuits, etc. Total 

running load must not exceed generator rating.

WARNING:

A service disconnect must be installed in front of the ATS 

panel as the ATS is not service entrance rated. This will 

allow you to test the generator under load. Should you ever 

have to work on the switch, you will be able to disconnect 

the power and work on the switch cold without having the 

power company pull your meter.

To wire the automatic transfer switch into the existing 

wiring, first determine which circuits will be on the 

emergency load circuit. If the entire load is to be transferred, 

the transfer switch can be wired in directly after the watt-

hour meter and the service entrance, providing the service 

entrance ampere rating is within the transfer switch’s rated 

capability. 

If only specific circuits are to be powered under emergency 

power failure conditions, an additional distribution panel 

designated “emergency distribution panel” must be 

installed. All selected emergency circuits are removed from 

main distribution panels and reinstalled in the emergency 

distribution panel. Suggested circuits: freezer, refrigerator, 

furnace, emergency lights, sump pump, emergency outlet 

circuits, etc. Total running load must not exceed generator 

rating.

Summary of Contents for PSS60-17

Page 1: ...d to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE D...

Page 2: ...FUEL PRESSURE TABLES NG LP FUEL CONVERSION INSTALLING THE BATTERY 9 SERVICING BATTERIES BATTERY CHARGING CONNECTING THE BATTERY CHARGER BLOCK HEATER AC ELECTRICAL CONNECTIONS 11 DC ELECTRICAL INTERCON...

Page 3: ...that you carefully read and follow the operating instructions in this manual Should you experience a problem please follow the Troubleshooting Tables near the end of this manual The warranty listed in...

Page 4: ...h 2 FIRE HAZARD Gasoline and other fuels present a hazard of possible explosion and or fire A Do not refuel when the engine is running or hot B Keep fuel containers out of reach of children C Do not s...

Page 5: ...Ohms Per Ph 20 C Exciter Stator L L 20 00 Ohms 20 C Aux Winding 2 6 Ohms 20 C Voltage Regulator L L AS440 PSS90 E LP Gas Wattage 80 000 80 000 80 000 80 000 Volts 120 240 120 208 120 240 277 480 kvA...

Page 6: ...tes at 1800 rpm and frequency regulation is maintained by the electronic governor within 5 cycles variation from no load to rated load The generator is a single bearing direct drive rotating field des...

Page 7: ...t recommended for the PSS60 DO NOT use street ells restrictive INSTALLATION WARNING Before proceeding with installation be sure the operation selector switch is in the stop position and the battery di...

Page 8: ...lve and has a drop tube inside the tank that is pulling fuel from the bottom of the supply tank Before starting the unit you must confirm that you have a good liquid supply at the unit Engine generato...

Page 9: ...de of oil as recommended by the engine manufacturer s maintenance instructions The necessity of using the correct oil and keeping the crankcase full cannot be over emphasized Failure to do so will cau...

Page 10: ...e generator assembly All connections must be clean and tight Check the electrolyte fluid in the battery periodically to be sure it is above the plates Never allow the battery to remain in a discharge...

Page 11: ...e maximum load current without excessive voltage drop By code the wire must be heavy enough to handle the full current rating of the mainline circuit breaker or fuse in the entrance or sub panel prote...

Page 12: ...ring of the Automatic Transfer Switch Because of the many different types of service feeder and distribution equipment no specific wiring instructions can be provided It is recommended that only coppe...

Page 13: ...comes to a standstill Should a remote start signal be present while operating in this mode a remote start WILL NOT occur MANUAL MODE This button places the module into its Manual Mode Once in Manual...

Page 14: ...cy on the digital display The voltage should be 208 240 480 AC depending on which model you have and a frequency of 59 5 to 60 5 hertz Hz If you have the proper voltage at the generator the next step...

Page 15: ...NG When performing any type of maintenance on this equipment make sure the selector switch on the engine generator is in the off position If you are working in the Automatic Transfer Switch confirm wi...

Page 16: ...st hold 12 Volts during cranking 2 Blown fuse on generator control panel 3 Loose or dirty battery terminals 4 Defective engine control module 5 Defective starter 6 Defective start solenoid 7 Locked up...

Page 17: ...HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS THREE PHASE HIGH WYE 277 480V THREE PHASE LOW WYE 120 208V THREE PHASE DELTA 120 240 VOLTS THREE PHASE AC WIRING...

Page 18: ...B ENGINE HARNESS SCHEMATIC 6 1 6 1 1 3 6 237 21 2 22 17 6 1625 3 8 3 8 1 1 8 8 62 12 6 67 57 200 1 8 6 7 1 7 21 1 2 1 5 9 51 3 5 0 0 7 6 5 1 217 16 35235 7 5 1 250 7 21 21 1 72 1 2 81 87 25 86 6 352...

Page 19: ...1 77 77 1 5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855 17 66 7 50 1 2 803 5...

Page 20: ...omponent of the product that is no longer manufactured or available Additionally WINCO Inc will not be liable for any engine replacement that may require an emissions tier level change THERE ARE NO EX...

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