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6

OPM-134/B

GENERATOR SET

Every WINCO generator set has its own unique identity 

data plate. This data plate identifies the complete unit 

model number, the system serial number, and has links to 

the individual components that form the generator set in 

our factory records. Several of the major components also 

have their own individual data plates providing additional 

information to document build data for warranty and 

replacement parts. 

ENGINE

Refer to the engine operators manual for more detailed 

operation and maintenance information.

CAUTION: EQUIPMENT DAMAGE

Be sure to check the engine oil level frequently as 

specified in the engine manual.

The engine manufacturer has established an excellent 

worldwide engine service organization; engine service is 

available from a nearby authorized dealer or distributor. Go 

to the WINCO website for a list of engine dealers or contact 

the WINCO Service Department.

The rated power of each engine-generator is limited by 

the temperature, altitude, and all other ambient conditions 

specified by the engine manufacturer. Engine power may 

decrease 3% for each 1000 feet above sea level, and will 

decrease an additional 3% for each 10 degrees Fahrenheit 

above 60° Fahrenheit. Units should not be operated in 

ambient temperature greater than 122° Fahrenheit.

GENERATOR

WINCO generator sets use brushless, AVR (Auto-Voltage 

Regulator) controlled broad-range generator ends. The 

generator converts rotational mechanical energy into 

electrical energy. These WINCO units are equipped 

with generators manufactured by Cummins Generator 

Technology. Each generator ‘end’ has its own data tag. A 

unique serial number is on the data plate.

INTRODUCTION

TESTING POLICY

Before any generator is shipped from the factory, it is fully 

checked for performance. The generator is loaded to its 

full capacity, and the voltage, current, and frequency are 

carefully checked.

Rated output of generator is based on engineering tests 

of typical units, and is subject to, and limited by, the 

temperature, altitude, fuel, and other conditions specified 

by the manufacturer of applicable engines.

This unit comes factory set for either key start or manual 

start. With the DSE 7310 MKII controller used in the manual 

start option it is possible to wire the control for remote start. 

Wiring instructions can be found further in this manual. The 

key start version does not have this option.

PRODUCT DESCRIPTION

This engine-generator set is designed for unattended 

remote start operation. It must be operated as part of a fully 

automatic standby power system. 

The engine generator set consists of a multi-cylinder, liquid 

cooled engine nominally operating at 1800 rpm. The 

generator frequency regulation is maintained by the engine 

governor to /- 1.5 Hz (cps), from no load to rated 

load for standard mechanical governors and to within 

+/- .5 Hz. The generator is a single bearing, direct drive, 

rotating field design.  The generator is connected to the 

engine flywheel via flexible drive disks. Generator set is skid 

mounted with isolation mounts between the engine and 

base on all units.

A customer supplied 12 Volt battery is required to complete 

the installation. Battery requirements are listed later under 

the battery installation section. 

Unit Orientation Note: All references used in this manual 

for unit familiarization, access and component locations on 

the Generator Set are oriented from a TOP (plan) VIEW with 

engine at the FRONT and generator to the REAR.

The engine is controlled and Generator Set operation 

is monitored for safe operation by a programmable 

microprocessor based electronic Engine Control Module 

(ECM) with an LCD digital display. The generator set ECM 

control is mounted on a vertical pedestal on the right side 

of the generator. The ECM is programmed with a cycle 

cranking sequence - 3 cycles of 15 seconds on/15 seconds 

off, and 5 minute cool-down delay. The cool-down delay 

can be changed in the field from 0 to 30 minutes by your 

installer. Other features, timing cycles, set points, and 

signal output capabilities are possible. Consult factory for 

procedure and passwords.

NOTICE

These units will automatically transfer if a power outage 

occurs while running in exercise mode.

Summary of Contents for DR45F4/1

Page 1: ...help us to respond to your needs faster MODEL _________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE DATE __________________________________...

Page 2: ...MANUAL Congratulations on your choice of a WINCO generator You have selected a high quality precision engineered generator designed and tested to give you years of satisfactory service To get the best...

Page 3: ...ne generator set has been designed and manufactured to allow safe reliable performance Poor maintenance improper or careless use can result in potentially deadly hazards from electrical shock exhaust...

Page 4: ...1D or 2D EN590 or equivalent Oil Type SEE LUBRICATION SECTION Oil Capacity 8 98 Quarts Cooling System 50 50 mix DR65F4 Generator Wattage 62 000 62 000 62 000 62 000 Volts 120 240 120 208 120 240 277...

Page 5: ...wage nameplate on your generator before selecting the correct information below Model Stamford UCI274C Winding Group 311 Resistances Rotor 1 34 Ohms 22 C Stator 0 0317 Ohms Per Ph 22 C Exciter Rotor 0...

Page 6: ...emperature altitude fuel and other conditions specified by the manufacturer of applicable engines This unit comes factory set for either key start or manual start With the DSE 7310 MKII controller use...

Page 7: ...own brackets hardware d Unit components or accessory items shipped loose for on site installation e Optional accessories 3 Remove main frame hold down bolts 4 Unit can now be lifted from shipping rail...

Page 8: ...the ATS to protect the contacts ENGINE GENERATOR SET MOUNTING The unit s main frame must be bolted solidly to a solid base The engine generator is mounted on channels which are attached with special...

Page 9: ...install an additional lift pump to bring the fuel up to the mechanical fuel pump on the engine The information in this manual is offered to assist you in providing the proper fuel for your engine How...

Page 10: ...ce SERVICING BATTERIES CAUTION EQUIPMENT DAMAGE Voltage spikes can damage the DC control circuits Disconnect the battery charger from the AC power source prior to disconnecting the battery Batteries u...

Page 11: ...hour meter and the service entrance providing the service entrance ampere rating is within the transfer switch s rated capability If only specific circuits are to be powered under emergency power fail...

Page 12: ...re sizing based on both wire type and amperage For additional information on wire sizes refer to table 310 16 of the National Electrical Code ANSI NFPA 70 C GROUND LUG These ground lugs are bonded to...

Page 13: ...t to do contact a competent professional to assist you The NFPA 70 250 34 35 are good technical references PERMANENTLY INSTALLED GENERATORS This WINCO portable generator ships with a bonded neutral an...

Page 14: ...ng to ensure they function properly SERIAL COMMUNICATION DSE provides a series of remote accessories that can help provide useful information to operators These accessories communicate over the DSE Ne...

Page 15: ...SCO 300 UL SWITCH When Normal Source Fails Terminals On Transfer Switch Contact Closes TB1 and TB2 Contact Opens TB1 and TB3 Engine start and auxiliary circuit terminal block TB located on 3ATS 3NTS t...

Page 16: ...d possible serious injury Always inspect unit prior to operation CAUTION For the first 10 seconds of operation all of the oil coolant and electrical shutdowns are disabled This is enough time to cause...

Page 17: ...unit complete your pre start checklist and ensure the generator mainline circuit breaker is in the proper position prior to starting Starting this unit without it properly connected can cause serious...

Page 18: ...TOP RESET button will stop the unit immediately Pressing the AUTO mode button will stop the unit but only after the cool down timers have timed out and there is no remote start signal being sent to th...

Page 19: ...filler port using lubricant oil with the suitable oil table in the LUBRICATION section of this manual 6 Use the dip stick to ensure the level of oil does not exceed the MAX limit 7 Insert the dipstic...

Page 20: ...t until it has emptied completely When empty repair the circuit making sure that the sleeves are Filter perfectly sealed 2 Refill the engine and the heat exchanger until complete top off 3 With the fi...

Page 21: ...the injection system when the engine is expected to be inoperative for periods of more than two months the following operations must be carried out in preparation for this 1 Drain the lubricant from...

Page 22: ...Hours Change Oil Filters 600 Hours Change Fuel Filters 600 Hours Change Fuel Pre Filter 600 Hours Check Exhaust System for Damage 6 Months Clean Fuel Tank 6 Months Change Auxiliary Member Belt 1200 Ho...

Page 23: ...fective fuel solenoid Defective engine harness Improper battery voltage to fuel pump or fuel solenoid Engine starts then stops and alarm light comes on Engine oil pressure is low Engine has high water...

Page 24: ...750 8 6 4 3 2 1 1 0 2 0 3 0 4 0 250 300 350 400 500 600 700 750 800 900 1000 1250 1500 1750 2000 40 50 65 75 90 100 120 135 155 180 205 230 250 270 310 340 375 385 395 425 445 485 520 545 560 45 55 7...

Page 25: ...5 2 35 6685 6 1 5 22 17 7 03 6 1 5 8 62 12 6 0 67 57 5 7 7 51 725 3 27 5 67 57 62 12 2 22 17 02 8 8 7 7 21 0 1 1 51 66 211 725 27 2 35 6685 1 22 17 7 03 5 785 1 6 1 56 25 6 7 6 5 9 6 216 5 9 51 6 5 3...

Page 26: ...57 67 57 1 1 77 77 1 5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855 17 66 7...

Page 27: ...08 165 HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS THREE PHASE HIGH WYE 277 480V THREE PHASE LOW WYE 120 208V THREE PHASE DELTA 120 240 VOLTS THREE PHASE AC W...

Page 28: ...damages WINCO Inc shall not be liable for any claim that requires replacement of engine part or component of the product that is no longer manufactured or available Additionally WINCO Inc will not be...

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