6
OPM-134/B
GENERATOR SET
Every WINCO generator set has its own unique identity
data plate. This data plate identifies the complete unit
model number, the system serial number, and has links to
the individual components that form the generator set in
our factory records. Several of the major components also
have their own individual data plates providing additional
information to document build data for warranty and
replacement parts.
ENGINE
Refer to the engine operators manual for more detailed
operation and maintenance information.
CAUTION: EQUIPMENT DAMAGE
Be sure to check the engine oil level frequently as
specified in the engine manual.
The engine manufacturer has established an excellent
worldwide engine service organization; engine service is
available from a nearby authorized dealer or distributor. Go
to the WINCO website for a list of engine dealers or contact
the WINCO Service Department.
The rated power of each engine-generator is limited by
the temperature, altitude, and all other ambient conditions
specified by the engine manufacturer. Engine power may
decrease 3% for each 1000 feet above sea level, and will
decrease an additional 3% for each 10 degrees Fahrenheit
above 60° Fahrenheit. Units should not be operated in
ambient temperature greater than 122° Fahrenheit.
GENERATOR
WINCO generator sets use brushless, AVR (Auto-Voltage
Regulator) controlled broad-range generator ends. The
generator converts rotational mechanical energy into
electrical energy. These WINCO units are equipped
with generators manufactured by Cummins Generator
Technology. Each generator ‘end’ has its own data tag. A
unique serial number is on the data plate.
INTRODUCTION
TESTING POLICY
Before any generator is shipped from the factory, it is fully
checked for performance. The generator is loaded to its
full capacity, and the voltage, current, and frequency are
carefully checked.
Rated output of generator is based on engineering tests
of typical units, and is subject to, and limited by, the
temperature, altitude, fuel, and other conditions specified
by the manufacturer of applicable engines.
This unit comes factory set for either key start or manual
start. With the DSE 7310 MKII controller used in the manual
start option it is possible to wire the control for remote start.
Wiring instructions can be found further in this manual. The
key start version does not have this option.
PRODUCT DESCRIPTION
This engine-generator set is designed for unattended
remote start operation. It must be operated as part of a fully
automatic standby power system.
The engine generator set consists of a multi-cylinder, liquid
cooled engine nominally operating at 1800 rpm. The
generator frequency regulation is maintained by the engine
governor to /- 1.5 Hz (cps), from no load to rated
load for standard mechanical governors and to within
+/- .5 Hz. The generator is a single bearing, direct drive,
rotating field design. The generator is connected to the
engine flywheel via flexible drive disks. Generator set is skid
mounted with isolation mounts between the engine and
base on all units.
A customer supplied 12 Volt battery is required to complete
the installation. Battery requirements are listed later under
the battery installation section.
Unit Orientation Note: All references used in this manual
for unit familiarization, access and component locations on
the Generator Set are oriented from a TOP (plan) VIEW with
engine at the FRONT and generator to the REAR.
The engine is controlled and Generator Set operation
is monitored for safe operation by a programmable
microprocessor based electronic Engine Control Module
(ECM) with an LCD digital display. The generator set ECM
control is mounted on a vertical pedestal on the right side
of the generator. The ECM is programmed with a cycle
cranking sequence - 3 cycles of 15 seconds on/15 seconds
off, and 5 minute cool-down delay. The cool-down delay
can be changed in the field from 0 to 30 minutes by your
installer. Other features, timing cycles, set points, and
signal output capabilities are possible. Consult factory for
procedure and passwords.
NOTICE
These units will automatically transfer if a power outage
occurs while running in exercise mode.