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23

OPM-134/B

TROUBLESHOOTING TABLE

Problem

Possible Causes

Unit will not crank when power 
fails

Digital genset not in AUTO
Transfer control switch not in AUTOMATIC position
Incorrect wiring between ATS and genset
Defective control relay in ATS
Fuse(s) blown in the DSE 7310 MKII
Defective DSE 7310 MKII
Loose or dirty battery terminals
Defective starter
Defective start solenoid
Low/dead battery

Engine won’t crank

Low/dead battery
Blown DC fuses
Defective DSE 7310 MKII
Defective key switch
Loose or dirty battery terminals
Defective starter
Defective start solenoid
Locked up engine genset
Defective engine harness
Improper battery voltage to start solenoid, fuel pump, or fuel solenoid

Engine cranks but will not start

Improper fuel delivery to the unit
Fuel supply shut off
Fuel tank empty
Air in the fuel system
Engine fuel solenoid has not opened
Defective fuel pump
Defective fuel solenoid
Defective engine harness
Improper battery voltage to fuel pump or fuel solenoid

Engine starts, then stops and 
alarm light comes on

Engine oil pressure is low
Engine has high water temperature
Engine has overspeed
Engine has gone into overcrank
No output from AC generator
Loss of speed signal
Loss of run signal

Engine will not come up to 
speed after it starts

Insufficient fuel volume getting to the unit
  1. Too small of fuel line

     2. Fuel racks not open properly
  Governor is defective
  AC short in generator components

ATS will not transfer to 
Emergency Supply (generator)

No AC generator output
Defective ATS control board. See ATS manual
Circuit breaker open or defective

ATS will not re-transfer to normal 
power

Proper power line not available at line terminals in ATS panel
Defective ATS control board. See ATS manual

No AC output from generator

Defective diode
Defective voltage regulator
Defective rotor
Defective stator
Defective exciter rotor
Defective exciter stator
AC short in the output leads
Defective/open generator output breaker
Wiring error

Summary of Contents for DR45F4/1

Page 1: ...help us to respond to your needs faster MODEL _________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE DATE __________________________________...

Page 2: ...MANUAL Congratulations on your choice of a WINCO generator You have selected a high quality precision engineered generator designed and tested to give you years of satisfactory service To get the best...

Page 3: ...ne generator set has been designed and manufactured to allow safe reliable performance Poor maintenance improper or careless use can result in potentially deadly hazards from electrical shock exhaust...

Page 4: ...1D or 2D EN590 or equivalent Oil Type SEE LUBRICATION SECTION Oil Capacity 8 98 Quarts Cooling System 50 50 mix DR65F4 Generator Wattage 62 000 62 000 62 000 62 000 Volts 120 240 120 208 120 240 277...

Page 5: ...wage nameplate on your generator before selecting the correct information below Model Stamford UCI274C Winding Group 311 Resistances Rotor 1 34 Ohms 22 C Stator 0 0317 Ohms Per Ph 22 C Exciter Rotor 0...

Page 6: ...emperature altitude fuel and other conditions specified by the manufacturer of applicable engines This unit comes factory set for either key start or manual start With the DSE 7310 MKII controller use...

Page 7: ...own brackets hardware d Unit components or accessory items shipped loose for on site installation e Optional accessories 3 Remove main frame hold down bolts 4 Unit can now be lifted from shipping rail...

Page 8: ...the ATS to protect the contacts ENGINE GENERATOR SET MOUNTING The unit s main frame must be bolted solidly to a solid base The engine generator is mounted on channels which are attached with special...

Page 9: ...install an additional lift pump to bring the fuel up to the mechanical fuel pump on the engine The information in this manual is offered to assist you in providing the proper fuel for your engine How...

Page 10: ...ce SERVICING BATTERIES CAUTION EQUIPMENT DAMAGE Voltage spikes can damage the DC control circuits Disconnect the battery charger from the AC power source prior to disconnecting the battery Batteries u...

Page 11: ...hour meter and the service entrance providing the service entrance ampere rating is within the transfer switch s rated capability If only specific circuits are to be powered under emergency power fail...

Page 12: ...re sizing based on both wire type and amperage For additional information on wire sizes refer to table 310 16 of the National Electrical Code ANSI NFPA 70 C GROUND LUG These ground lugs are bonded to...

Page 13: ...t to do contact a competent professional to assist you The NFPA 70 250 34 35 are good technical references PERMANENTLY INSTALLED GENERATORS This WINCO portable generator ships with a bonded neutral an...

Page 14: ...ng to ensure they function properly SERIAL COMMUNICATION DSE provides a series of remote accessories that can help provide useful information to operators These accessories communicate over the DSE Ne...

Page 15: ...SCO 300 UL SWITCH When Normal Source Fails Terminals On Transfer Switch Contact Closes TB1 and TB2 Contact Opens TB1 and TB3 Engine start and auxiliary circuit terminal block TB located on 3ATS 3NTS t...

Page 16: ...d possible serious injury Always inspect unit prior to operation CAUTION For the first 10 seconds of operation all of the oil coolant and electrical shutdowns are disabled This is enough time to cause...

Page 17: ...unit complete your pre start checklist and ensure the generator mainline circuit breaker is in the proper position prior to starting Starting this unit without it properly connected can cause serious...

Page 18: ...TOP RESET button will stop the unit immediately Pressing the AUTO mode button will stop the unit but only after the cool down timers have timed out and there is no remote start signal being sent to th...

Page 19: ...filler port using lubricant oil with the suitable oil table in the LUBRICATION section of this manual 6 Use the dip stick to ensure the level of oil does not exceed the MAX limit 7 Insert the dipstic...

Page 20: ...t until it has emptied completely When empty repair the circuit making sure that the sleeves are Filter perfectly sealed 2 Refill the engine and the heat exchanger until complete top off 3 With the fi...

Page 21: ...the injection system when the engine is expected to be inoperative for periods of more than two months the following operations must be carried out in preparation for this 1 Drain the lubricant from...

Page 22: ...Hours Change Oil Filters 600 Hours Change Fuel Filters 600 Hours Change Fuel Pre Filter 600 Hours Check Exhaust System for Damage 6 Months Clean Fuel Tank 6 Months Change Auxiliary Member Belt 1200 Ho...

Page 23: ...fective fuel solenoid Defective engine harness Improper battery voltage to fuel pump or fuel solenoid Engine starts then stops and alarm light comes on Engine oil pressure is low Engine has high water...

Page 24: ...750 8 6 4 3 2 1 1 0 2 0 3 0 4 0 250 300 350 400 500 600 700 750 800 900 1000 1250 1500 1750 2000 40 50 65 75 90 100 120 135 155 180 205 230 250 270 310 340 375 385 395 425 445 485 520 545 560 45 55 7...

Page 25: ...5 2 35 6685 6 1 5 22 17 7 03 6 1 5 8 62 12 6 0 67 57 5 7 7 51 725 3 27 5 67 57 62 12 2 22 17 02 8 8 7 7 21 0 1 1 51 66 211 725 27 2 35 6685 1 22 17 7 03 5 785 1 6 1 56 25 6 7 6 5 9 6 216 5 9 51 6 5 3...

Page 26: ...57 67 57 1 1 77 77 1 5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855 17 66 7...

Page 27: ...08 165 HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS THREE PHASE HIGH WYE 277 480V THREE PHASE LOW WYE 120 208V THREE PHASE DELTA 120 240 VOLTS THREE PHASE AC W...

Page 28: ...damages WINCO Inc shall not be liable for any claim that requires replacement of engine part or component of the product that is no longer manufactured or available Additionally WINCO Inc will not be...

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