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14

OPM-134/B

DC CONNECTIONS

All DC connections are completed on the terminal strip 

just below the engine control. All DC connection must be 

separate conduit. You cannot mix AC and DC leads at the 

same conduit.

To install the wires, reference the following picture. Use a 

small flat head screwdriver to push the release spring inside 

the square hole (A). While the release is being pushed, 

insert the wire into the larger circular hole (B). Remove the 

screwdriver to secure the wire into place.

REMOTE START

The two remote start leads from the Automatic Transfer 

Switch are connected to the two terminals marked 

GROUND & START. The WIRE in terminal GROUND is 

battery negative and the wire in the terminal labeled START 

is your remote start lead. Closing these two leads together 

will signal the DSE 7310 MKII to go into an autostart mode 

and start up the generator. 

Depending on the distance, 14 to 16 gauge standard wire 

should be used. It is suggested that these wires be labeled 

S1 (ground) and S2 (start). The terminal blocks are designed 

to use terminal lugs on all wires and the screws should be 

torqued to 9.6 in. lbs. 

Note: Any relay closure can be used to start and stop 

this generator. As long as the contact stays closed, the 

generator set will continue to run. Once the relay is opened, 

the unit will shut down and remain on standby mode until 

the remote start relay is closed again.

E STOPS

In some applications additional emergency stops may be 

desired or necessary. The controller has terminals designed 

allowing the addition of multiple remote emergency 

stops. E-stops must be normally closed to work properly 

in this system. The e-stop circuit supplies power to the fuel 

solenoid and the starter circuit. Opening any switch in the 

series prevents the engine from cranking or from receiving 

fuel to run.

A

B

To wire additional emergency stop switches first remove 

the orange jumper between the two Emergency Stop 

terminal blocks. Failure to remove the jumper will prevent 

the remote switches from working properly. Add wires 

between the terminal block to the new switch(s). The 

switches must be wired in series for proper function. Test 

each e-stop after wiring to ensure they function properly.

SERIAL COMMUNICATION

DSE provides a series of remote accessories that can help 

provide useful information to operators. These accessories 

communicate over the DSE Net. Terminal blocks are wired 

to the distribution panel to aid in installation. Follow the 

instructions included with each accessory.

The generator controller can communicate with a variety 

of controls and monitoring systems, including RS232 and 

RS485. The ports are wired onto the back of the DSE7310. 

In order to finalize communication the program will need 

to be adjusted using the free DSE configuration software to 

enable the commutation. Contact Winco service for a list of 

register values.

DC INTERCONNECTIONS TO THE ATS

WARNING

Be sure Engine/Generator is in the OFF position before 

you make any DC interconnections.

CAUTION

Never run the AC and DC wiring in the same conduit.

ASCO 185 UL SWITCH

13

5060-00

60708-165

A - Customer Remote Start CONNECTIONS TERMINALS. 

The 

two remote start leads from the Automatic Transfer Switch are 

connected to the two terminals marked GROUND & START. The 

wire in terminal GROUND is Battery Negative and the wire in the 

terminal labeled START is your Remote Start lead. Closing these 

two leads together will signal the DSE 7310 to go into an auto-

start mode and start up the engine generator.

 Depending on the distance, 14 to 16 gauge stranded wire 

should be used.  It is suggested that these wires be labeled S1 

JURXQGDQG6VWDUW

 The  terminal blocks are designed to 

use terminal lugs on all wires and the screws should be torqued 

to 9.6 in. lbs.

1RWH$Q\UHOD\FORVXUHFDQEHXVHGWRVWDUWDQGVWRSWKLV

JHQHUDWRU$VORQJDVWKHFRQWDFWVWD\VFORVHGWKHHQJLQH

JHQHUDWRUVHWZLOOFRQWLQXHWRUXQ2QFHWKHUHOD\LVRSHQHG

WKHXQLWZLOOVKXWGRZQDQGUHPDLQLQWKHVWDQGE\PRGHXQWLO

WKHUHPRWHVWDUWUHOD\LVFORVHGDJDLQ

B - ESTOP- & ESTOP+. 

Remote Emergency Stop terminals.  

These two terminals are shipped with a jumper installed. If your 

application requires the installation of a Remote Emergency 

Stop switch, remove the jumper and wire your switch to these 

terminals.  

This unit will not start and run without either the 

jumper installed or a remote N/C switch installed.

.

C. - Battery Charger Failure.  

Battery charger failure relay input 

from remote battery charger to DSE7310 controller. 

D - Remote Display Panel Interface Terminals.  

These 

interface terminals are prewired to allow for the connection of a 

remote display.  This display allows for the remote annunciation 

of alarms at a location such as a nurses station or a control 

room.  This display can used to meet the remote annunciation 

requirements of NFPA 110 standards. (

This feature meets the 

annunciation requirements in applications requiring NFPA110 

level one protection.)

DC Interconnections to the 

Automatic Transfer Switch

   *************

*****  WARNING  *****

    ************* 

%HVXUH(QJLQH*HQHUDWRULVLQWKH³2))´SRVLWLRQEHIRUH

you make any DC interconnections.

*******CAUTION******

1HYHUUXQWKH$&DQG'&ZLULQJLQWKHVDPHFRQGXLW

ASCO 185 UL SWITCH

<RXU'&FRQQHFWLRQSRLQWVLQWKH$6&2$76DUH

WHUPLQDOV³´DQG³RQWKHLQWHUIDFHWHUPLQDOEORFN

ASCO 300 UL SWITCH

Your DC connection points in the ASCO 300 ATS are terminals 

³´DQG³´'HSHQGLQJRQWKHVL]HRIWKHVZLWFKWKH\DUH

located in different locations.  

TB7

removable

terminal block

TB7–4, TB7–5, TB7–6

1 2 3 4 5 6 7 8 9

Figure 4. TB7 generator starting contact terminals.

Table A. Generator Start Connections

When the Utility fails

Terminals on Controller

contact closes

TB7–4 and TB7–5

contact opens

TB7–5 and TB7–6

TB7 Generator starting contact terminals

Summary of Contents for DR45F4/1

Page 1: ...help us to respond to your needs faster MODEL _________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE DATE __________________________________...

Page 2: ...MANUAL Congratulations on your choice of a WINCO generator You have selected a high quality precision engineered generator designed and tested to give you years of satisfactory service To get the best...

Page 3: ...ne generator set has been designed and manufactured to allow safe reliable performance Poor maintenance improper or careless use can result in potentially deadly hazards from electrical shock exhaust...

Page 4: ...1D or 2D EN590 or equivalent Oil Type SEE LUBRICATION SECTION Oil Capacity 8 98 Quarts Cooling System 50 50 mix DR65F4 Generator Wattage 62 000 62 000 62 000 62 000 Volts 120 240 120 208 120 240 277...

Page 5: ...wage nameplate on your generator before selecting the correct information below Model Stamford UCI274C Winding Group 311 Resistances Rotor 1 34 Ohms 22 C Stator 0 0317 Ohms Per Ph 22 C Exciter Rotor 0...

Page 6: ...emperature altitude fuel and other conditions specified by the manufacturer of applicable engines This unit comes factory set for either key start or manual start With the DSE 7310 MKII controller use...

Page 7: ...own brackets hardware d Unit components or accessory items shipped loose for on site installation e Optional accessories 3 Remove main frame hold down bolts 4 Unit can now be lifted from shipping rail...

Page 8: ...the ATS to protect the contacts ENGINE GENERATOR SET MOUNTING The unit s main frame must be bolted solidly to a solid base The engine generator is mounted on channels which are attached with special...

Page 9: ...install an additional lift pump to bring the fuel up to the mechanical fuel pump on the engine The information in this manual is offered to assist you in providing the proper fuel for your engine How...

Page 10: ...ce SERVICING BATTERIES CAUTION EQUIPMENT DAMAGE Voltage spikes can damage the DC control circuits Disconnect the battery charger from the AC power source prior to disconnecting the battery Batteries u...

Page 11: ...hour meter and the service entrance providing the service entrance ampere rating is within the transfer switch s rated capability If only specific circuits are to be powered under emergency power fail...

Page 12: ...re sizing based on both wire type and amperage For additional information on wire sizes refer to table 310 16 of the National Electrical Code ANSI NFPA 70 C GROUND LUG These ground lugs are bonded to...

Page 13: ...t to do contact a competent professional to assist you The NFPA 70 250 34 35 are good technical references PERMANENTLY INSTALLED GENERATORS This WINCO portable generator ships with a bonded neutral an...

Page 14: ...ng to ensure they function properly SERIAL COMMUNICATION DSE provides a series of remote accessories that can help provide useful information to operators These accessories communicate over the DSE Ne...

Page 15: ...SCO 300 UL SWITCH When Normal Source Fails Terminals On Transfer Switch Contact Closes TB1 and TB2 Contact Opens TB1 and TB3 Engine start and auxiliary circuit terminal block TB located on 3ATS 3NTS t...

Page 16: ...d possible serious injury Always inspect unit prior to operation CAUTION For the first 10 seconds of operation all of the oil coolant and electrical shutdowns are disabled This is enough time to cause...

Page 17: ...unit complete your pre start checklist and ensure the generator mainline circuit breaker is in the proper position prior to starting Starting this unit without it properly connected can cause serious...

Page 18: ...TOP RESET button will stop the unit immediately Pressing the AUTO mode button will stop the unit but only after the cool down timers have timed out and there is no remote start signal being sent to th...

Page 19: ...filler port using lubricant oil with the suitable oil table in the LUBRICATION section of this manual 6 Use the dip stick to ensure the level of oil does not exceed the MAX limit 7 Insert the dipstic...

Page 20: ...t until it has emptied completely When empty repair the circuit making sure that the sleeves are Filter perfectly sealed 2 Refill the engine and the heat exchanger until complete top off 3 With the fi...

Page 21: ...the injection system when the engine is expected to be inoperative for periods of more than two months the following operations must be carried out in preparation for this 1 Drain the lubricant from...

Page 22: ...Hours Change Oil Filters 600 Hours Change Fuel Filters 600 Hours Change Fuel Pre Filter 600 Hours Check Exhaust System for Damage 6 Months Clean Fuel Tank 6 Months Change Auxiliary Member Belt 1200 Ho...

Page 23: ...fective fuel solenoid Defective engine harness Improper battery voltage to fuel pump or fuel solenoid Engine starts then stops and alarm light comes on Engine oil pressure is low Engine has high water...

Page 24: ...750 8 6 4 3 2 1 1 0 2 0 3 0 4 0 250 300 350 400 500 600 700 750 800 900 1000 1250 1500 1750 2000 40 50 65 75 90 100 120 135 155 180 205 230 250 270 310 340 375 385 395 425 445 485 520 545 560 45 55 7...

Page 25: ...5 2 35 6685 6 1 5 22 17 7 03 6 1 5 8 62 12 6 0 67 57 5 7 7 51 725 3 27 5 67 57 62 12 2 22 17 02 8 8 7 7 21 0 1 1 51 66 211 725 27 2 35 6685 1 22 17 7 03 5 785 1 6 1 56 25 6 7 6 5 9 6 216 5 9 51 6 5 3...

Page 26: ...57 67 57 1 1 77 77 1 5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855 17 66 7...

Page 27: ...08 165 HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS THREE PHASE HIGH WYE 277 480V THREE PHASE LOW WYE 120 208V THREE PHASE DELTA 120 240 VOLTS THREE PHASE AC W...

Page 28: ...damages WINCO Inc shall not be liable for any claim that requires replacement of engine part or component of the product that is no longer manufactured or available Additionally WINCO Inc will not be...

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