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OPM-134/B

MAINTENANCE

WARNING:  PERSONAL INJURY/EQUIPMENT 

DAMAGE

Place controller in manual mode, e-stop applied first 

and disconnect the battery. If an auto start signal 

comes on during maintenance, it may result in injury, 

death and equipment damage. 

WARNING:  PERSONAL INJURY/EQUIPMENT 

DAMAGE

Incorrect service or part replacement can result in 

personal injury or death and/or equipment damage 

CHANGING THE OIL

WINCO pipes the oil to drain to the outside for convenient 

maintenance. 

Winco recommends our 5W-40 fully synthetic heavy duty 

engine oil to give you maximum cold weather protection 

while maintaining excellent performance in warmer 

weather. We have partnered with a national lubrication oil 

manufacturer to give you access to Winco private branded 

premium oil available at comparable prices to conventional 

oils. See your dealer for additional information.

CAUTION: PERSONAL INJURY

Only change oil when the engine is not running and 

is at a low temperature in order to avoid the risk of 

burns.

  1. Remove the oil cap to vent the engine crankcase and 

    allow the oil to drain more easily.

   2. WINCO has supplied a 1/2” NPT threaded fitting onto 

    the skid frame to conveniently drain the oil.

  3. Drain the oil into a drip pan or suitable container.

  4. Once the oil has fully drained, close the valve.

  5. Top-off through the filler port using lubricant oil 

    with the suitable oil table in the LUBRICATION section 

    of this manual. 

  6. Use the dip stick to ensure the level of oil does not 

    exceed the “MAX” limit.

  7. Insert the dipstick and close the lubricant oil cap.

dip stick

oil cap 

filler port

  8. Dispose of oil in accordance to local codes. DO NOT 

    dispose or allow oil to seep into the ground or sewer 

    systems, doing so will cause environmental damage.

CHANGING OIL FILTER

The filter must be replaced when the lubricant oil is 

changed.

Only use filters with a filtering degree equal to the original 

filter. 

CAUTION: PERSONAL INJURY

Only change oil when the engine is not running and 

is at a low temperature in order to avoid the risk of 

burns.

  1. Use an oil filter wrench to unscrew and remove the oil 

  filter.

  2. Lightly coat the gasket on the new oil filter with engine 

  oil. 

  3. Install the new engine oil filter manually by screwing  

    on new oil filter canister until sealing ring abuts the 

    filter head and tighten a further 3/4 turn. Do NOT use 

    a strap wrench or similar tool to tighten the filter 

  canister.

  4. Warm up the engine by running it for 5 minutes and 

    check for any oil leaks. 

  5. Recheck the oil level using the dipstick. 

  6. Add engine oil to engine oil filler port as needed until 

    the level is between the maximum and minimum lines 

    shown on the dipstick.

CHANGE FUEL FILTER

WARNING

Do not fill up the new filter before it is fitted to the 

support, to avoid inserting harmful impurities into the 

injection system and circuit.

Filter 

support

Filter

Summary of Contents for DR45F4/1

Page 1: ...help us to respond to your needs faster MODEL _________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE DATE __________________________________...

Page 2: ...MANUAL Congratulations on your choice of a WINCO generator You have selected a high quality precision engineered generator designed and tested to give you years of satisfactory service To get the best...

Page 3: ...ne generator set has been designed and manufactured to allow safe reliable performance Poor maintenance improper or careless use can result in potentially deadly hazards from electrical shock exhaust...

Page 4: ...1D or 2D EN590 or equivalent Oil Type SEE LUBRICATION SECTION Oil Capacity 8 98 Quarts Cooling System 50 50 mix DR65F4 Generator Wattage 62 000 62 000 62 000 62 000 Volts 120 240 120 208 120 240 277...

Page 5: ...wage nameplate on your generator before selecting the correct information below Model Stamford UCI274C Winding Group 311 Resistances Rotor 1 34 Ohms 22 C Stator 0 0317 Ohms Per Ph 22 C Exciter Rotor 0...

Page 6: ...emperature altitude fuel and other conditions specified by the manufacturer of applicable engines This unit comes factory set for either key start or manual start With the DSE 7310 MKII controller use...

Page 7: ...own brackets hardware d Unit components or accessory items shipped loose for on site installation e Optional accessories 3 Remove main frame hold down bolts 4 Unit can now be lifted from shipping rail...

Page 8: ...the ATS to protect the contacts ENGINE GENERATOR SET MOUNTING The unit s main frame must be bolted solidly to a solid base The engine generator is mounted on channels which are attached with special...

Page 9: ...install an additional lift pump to bring the fuel up to the mechanical fuel pump on the engine The information in this manual is offered to assist you in providing the proper fuel for your engine How...

Page 10: ...ce SERVICING BATTERIES CAUTION EQUIPMENT DAMAGE Voltage spikes can damage the DC control circuits Disconnect the battery charger from the AC power source prior to disconnecting the battery Batteries u...

Page 11: ...hour meter and the service entrance providing the service entrance ampere rating is within the transfer switch s rated capability If only specific circuits are to be powered under emergency power fail...

Page 12: ...re sizing based on both wire type and amperage For additional information on wire sizes refer to table 310 16 of the National Electrical Code ANSI NFPA 70 C GROUND LUG These ground lugs are bonded to...

Page 13: ...t to do contact a competent professional to assist you The NFPA 70 250 34 35 are good technical references PERMANENTLY INSTALLED GENERATORS This WINCO portable generator ships with a bonded neutral an...

Page 14: ...ng to ensure they function properly SERIAL COMMUNICATION DSE provides a series of remote accessories that can help provide useful information to operators These accessories communicate over the DSE Ne...

Page 15: ...SCO 300 UL SWITCH When Normal Source Fails Terminals On Transfer Switch Contact Closes TB1 and TB2 Contact Opens TB1 and TB3 Engine start and auxiliary circuit terminal block TB located on 3ATS 3NTS t...

Page 16: ...d possible serious injury Always inspect unit prior to operation CAUTION For the first 10 seconds of operation all of the oil coolant and electrical shutdowns are disabled This is enough time to cause...

Page 17: ...unit complete your pre start checklist and ensure the generator mainline circuit breaker is in the proper position prior to starting Starting this unit without it properly connected can cause serious...

Page 18: ...TOP RESET button will stop the unit immediately Pressing the AUTO mode button will stop the unit but only after the cool down timers have timed out and there is no remote start signal being sent to th...

Page 19: ...filler port using lubricant oil with the suitable oil table in the LUBRICATION section of this manual 6 Use the dip stick to ensure the level of oil does not exceed the MAX limit 7 Insert the dipstic...

Page 20: ...t until it has emptied completely When empty repair the circuit making sure that the sleeves are Filter perfectly sealed 2 Refill the engine and the heat exchanger until complete top off 3 With the fi...

Page 21: ...the injection system when the engine is expected to be inoperative for periods of more than two months the following operations must be carried out in preparation for this 1 Drain the lubricant from...

Page 22: ...Hours Change Oil Filters 600 Hours Change Fuel Filters 600 Hours Change Fuel Pre Filter 600 Hours Check Exhaust System for Damage 6 Months Clean Fuel Tank 6 Months Change Auxiliary Member Belt 1200 Ho...

Page 23: ...fective fuel solenoid Defective engine harness Improper battery voltage to fuel pump or fuel solenoid Engine starts then stops and alarm light comes on Engine oil pressure is low Engine has high water...

Page 24: ...750 8 6 4 3 2 1 1 0 2 0 3 0 4 0 250 300 350 400 500 600 700 750 800 900 1000 1250 1500 1750 2000 40 50 65 75 90 100 120 135 155 180 205 230 250 270 310 340 375 385 395 425 445 485 520 545 560 45 55 7...

Page 25: ...5 2 35 6685 6 1 5 22 17 7 03 6 1 5 8 62 12 6 0 67 57 5 7 7 51 725 3 27 5 67 57 62 12 2 22 17 02 8 8 7 7 21 0 1 1 51 66 211 725 27 2 35 6685 1 22 17 7 03 5 785 1 6 1 56 25 6 7 6 5 9 6 216 5 9 51 6 5 3...

Page 26: ...57 67 57 1 1 77 77 1 5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855 17 66 7...

Page 27: ...08 165 HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS THREE PHASE HIGH WYE 277 480V THREE PHASE LOW WYE 120 208V THREE PHASE DELTA 120 240 VOLTS THREE PHASE AC W...

Page 28: ...damages WINCO Inc shall not be liable for any claim that requires replacement of engine part or component of the product that is no longer manufactured or available Additionally WINCO Inc will not be...

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