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OPM-134/B

CONTROL LAYOUT

 

 

STOP/RESET - This button places the module into its Stop/
Reset mode. This will clear any alarm conditions for which 
the triggering criteria have been removed. The fuel supply 
de-energizes and the engine comes to a standstill. Should a 
remote start signal be present while operating in this mode, 
a remote start WILL NOT occur.
MANUAL MODE - This button places the module into its 
Manual Mode. Once in Manual Mode, the model responds 
to the Start button to start the generator and run it off load.

START - Pressing this button from STOP/RESET will start the 
engine and run the load. 

AUTO MODE - This button places the module into its Auto 
Mode. This mode allows the module to control the function 
of the generator automatically. 

ALARM/LAMP TEST - This button silences the audible alarm 
in the controller, de-activates the Audible Alarm output (if 
configured) and illuminates all of the LEDs on the module’s 
face as a lamp test function.

MENU NAVIGATION - Used for navigating the 
instrumentation, event log, and configuration screens. 

A small rocker switch is located on the 

underside of the engine control cabinet.

On gaseous models, the engine timing is 

controlled by the ECU on the engine and you 

need to tell it what fuel you want to operate 

on; LP or NG.  

On diesel models, this switch has been 

disconnected and will do nothing.

PROTECTIONS

When an alarm is present, the common alarm LED if 

configures will illuminate. The LCD display will show an icon 

to indicate the failure.

WARNINGS

Warnings are non-critical alarm conditions and do not 

affect the operation of the generator system, they serve to 

draw the operator’s attention to an undesirable condition. 

Warning alarms are self-resetting when the fault condition 

is removed. The icon will appear steady in the display.

SHUTDOWN

Shutdowns are critical alarm conditions that stop the 

engine and draw the operator’s attention to an undesirable 

condition. Shutdown alarms are latching. The fault must be 

removed and the STOP/RESET button pressed to reset the 

module. The icon will be flashing in the display.

INITIAL START UP

WARNING: EQUIPMENT DAMAGE

Before attempting  to start this unit, complete your 

pre-start checklist and ensure the generator mainline 

circuit breaker is in the proper position prior to starting. 

Starting this unit without it properly connected can 

cause serious personal injury or equipment damage.

WARNING: EQUIPMENT DAMAGE

DO NOT jump start these engine-generator sets. 

Starting these units on a low battery or jump starting 

them will cause damage to the engine control module. 

MANUAL MODE

1. Press and release the MANUAL MODE button. The small 

LED light next to it should come on. 

Note: 

There is no start delay in this mode of operation.

2. Press and release the green START ENGINE button. The 

DSE 7310 will send two signals to the engine. The first 

signal wire #21 will engage the fuel solenoid, the second 

wire, #22, will engage the starter on the engine. At this 

point the DSE 7310 will start the cranking cycle (10 seconds 

on and 10 seconds off).

Note: 

Wire #93 is energized to turn on the glow plugs for 

15 seconds first and then the starter and fuel solenoid are 

engaged.

If the engine fails to start during this cranking period, the 

starter motor is disengaged and goes into a rest mode after 

which a second attempt is made to start the engine. Should 

this sequence continue through 3 cranking cycles the start 

sequence will be stopped and the display will show ‘FAILED 

TO START”. 

3. During manual operation, the load will not normally be 

applied to the generator. But caution must be used, if the 

line power should fail or be turned off the transfer switch 

during manual operation the load may be applied to the 

generator.

With the engine running smoothly check the no load 

voltage and frequency on the digital display. The voltage 

should be 208/240/480 AC depending on which model 

you have and a frequency of 59.5 to 60.5 hertz (Hz). 

If you have the proper voltage at the generator the next 

step is to check the voltage at the generator terminals in 

the Automatic Transfer Switch. The voltage between the 

G1 and the G3 terminals should be the same as it was 

on the generator front panel. The voltage should also be 

checked between the hot terminals (G1 and G3) and the 

G-N to be certain of a balanced voltage output and a solid 

neutral connection. The voltage between G1 and G-N 

should be about 120 volts AC (277 on 480 units). The same 

approximate voltage should be found between terminals 

G3 and G-N (120 volts AC).

Summary of Contents for DR45F4/1

Page 1: ...help us to respond to your needs faster MODEL _________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE DATE __________________________________...

Page 2: ...MANUAL Congratulations on your choice of a WINCO generator You have selected a high quality precision engineered generator designed and tested to give you years of satisfactory service To get the best...

Page 3: ...ne generator set has been designed and manufactured to allow safe reliable performance Poor maintenance improper or careless use can result in potentially deadly hazards from electrical shock exhaust...

Page 4: ...1D or 2D EN590 or equivalent Oil Type SEE LUBRICATION SECTION Oil Capacity 8 98 Quarts Cooling System 50 50 mix DR65F4 Generator Wattage 62 000 62 000 62 000 62 000 Volts 120 240 120 208 120 240 277...

Page 5: ...wage nameplate on your generator before selecting the correct information below Model Stamford UCI274C Winding Group 311 Resistances Rotor 1 34 Ohms 22 C Stator 0 0317 Ohms Per Ph 22 C Exciter Rotor 0...

Page 6: ...emperature altitude fuel and other conditions specified by the manufacturer of applicable engines This unit comes factory set for either key start or manual start With the DSE 7310 MKII controller use...

Page 7: ...own brackets hardware d Unit components or accessory items shipped loose for on site installation e Optional accessories 3 Remove main frame hold down bolts 4 Unit can now be lifted from shipping rail...

Page 8: ...the ATS to protect the contacts ENGINE GENERATOR SET MOUNTING The unit s main frame must be bolted solidly to a solid base The engine generator is mounted on channels which are attached with special...

Page 9: ...install an additional lift pump to bring the fuel up to the mechanical fuel pump on the engine The information in this manual is offered to assist you in providing the proper fuel for your engine How...

Page 10: ...ce SERVICING BATTERIES CAUTION EQUIPMENT DAMAGE Voltage spikes can damage the DC control circuits Disconnect the battery charger from the AC power source prior to disconnecting the battery Batteries u...

Page 11: ...hour meter and the service entrance providing the service entrance ampere rating is within the transfer switch s rated capability If only specific circuits are to be powered under emergency power fail...

Page 12: ...re sizing based on both wire type and amperage For additional information on wire sizes refer to table 310 16 of the National Electrical Code ANSI NFPA 70 C GROUND LUG These ground lugs are bonded to...

Page 13: ...t to do contact a competent professional to assist you The NFPA 70 250 34 35 are good technical references PERMANENTLY INSTALLED GENERATORS This WINCO portable generator ships with a bonded neutral an...

Page 14: ...ng to ensure they function properly SERIAL COMMUNICATION DSE provides a series of remote accessories that can help provide useful information to operators These accessories communicate over the DSE Ne...

Page 15: ...SCO 300 UL SWITCH When Normal Source Fails Terminals On Transfer Switch Contact Closes TB1 and TB2 Contact Opens TB1 and TB3 Engine start and auxiliary circuit terminal block TB located on 3ATS 3NTS t...

Page 16: ...d possible serious injury Always inspect unit prior to operation CAUTION For the first 10 seconds of operation all of the oil coolant and electrical shutdowns are disabled This is enough time to cause...

Page 17: ...unit complete your pre start checklist and ensure the generator mainline circuit breaker is in the proper position prior to starting Starting this unit without it properly connected can cause serious...

Page 18: ...TOP RESET button will stop the unit immediately Pressing the AUTO mode button will stop the unit but only after the cool down timers have timed out and there is no remote start signal being sent to th...

Page 19: ...filler port using lubricant oil with the suitable oil table in the LUBRICATION section of this manual 6 Use the dip stick to ensure the level of oil does not exceed the MAX limit 7 Insert the dipstic...

Page 20: ...t until it has emptied completely When empty repair the circuit making sure that the sleeves are Filter perfectly sealed 2 Refill the engine and the heat exchanger until complete top off 3 With the fi...

Page 21: ...the injection system when the engine is expected to be inoperative for periods of more than two months the following operations must be carried out in preparation for this 1 Drain the lubricant from...

Page 22: ...Hours Change Oil Filters 600 Hours Change Fuel Filters 600 Hours Change Fuel Pre Filter 600 Hours Check Exhaust System for Damage 6 Months Clean Fuel Tank 6 Months Change Auxiliary Member Belt 1200 Ho...

Page 23: ...fective fuel solenoid Defective engine harness Improper battery voltage to fuel pump or fuel solenoid Engine starts then stops and alarm light comes on Engine oil pressure is low Engine has high water...

Page 24: ...750 8 6 4 3 2 1 1 0 2 0 3 0 4 0 250 300 350 400 500 600 700 750 800 900 1000 1250 1500 1750 2000 40 50 65 75 90 100 120 135 155 180 205 230 250 270 310 340 375 385 395 425 445 485 520 545 560 45 55 7...

Page 25: ...5 2 35 6685 6 1 5 22 17 7 03 6 1 5 8 62 12 6 0 67 57 5 7 7 51 725 3 27 5 67 57 62 12 2 22 17 02 8 8 7 7 21 0 1 1 51 66 211 725 27 2 35 6685 1 22 17 7 03 5 785 1 6 1 56 25 6 7 6 5 9 6 216 5 9 51 6 5 3...

Page 26: ...57 67 57 1 1 77 77 1 5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855 17 66 7...

Page 27: ...08 165 HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS THREE PHASE HIGH WYE 277 480V THREE PHASE LOW WYE 120 208V THREE PHASE DELTA 120 240 VOLTS THREE PHASE AC W...

Page 28: ...damages WINCO Inc shall not be liable for any claim that requires replacement of engine part or component of the product that is no longer manufactured or available Additionally WINCO Inc will not be...

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