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OPM-108/B

STARTING PROCEDURE

CONTROL LAYOUT

 

 

STOP/RESET - This button places the module 

into its Stop/Reset mode. This will clear any 

alarm conditions for which the triggering 

criteria have been removed. The fuel supply 

de-energizes and the engine comes to a 

standstill. Should a remote start signal be 

present while operating in this mode, a 

remote start WILL NOT occur.
MANUAL MODE - This button places the 

module into its Manual Mode. Once in 

Manual Mode, the model responds to the 

Start button to start the generator and run it 

off load.

START - Pressing this button from STOP/RESET 

will start the engine and run the load. 

AUTO MODE - This button places the 

module into its Auto Mode. This mode allows 

the module to control the function of the 

generator automatically. 
ALARM/LAMP TEST - This button silences the 

audible alarm in the controller, de-activates 

the Audible Alarm output (if configured) and 

illuminates all of the LEDs on the module’s 

face as a lamp test function.
MENU NAVIGATION - Used for navigating the 

instrumentation, event log, and configuration 

screens. 
A small rocker switch is located on the 

underside of the engine control cabinet.

On gaseous models, the engine timing is 

controlled by the ECU on the engine and you 

need to tell it what fuel you want to operate 

on; LP or NG.  

On diesel models, this switch has been 

disconnected and will do nothing.

PROTECTIONS

When an alarm is present, the common alarm LED if 

configures will illuminate. The LCD display will show an icon 

to indicate the failure.

WARNINGS

Warnings are non-critical alarm conditions and do not 

affect the operation of the generator system, they serve to 

draw the operator’s attention to an undesirable condition. 

B. ESTOP - & ESTOP +.

These two terminals are shipped with a jumper installed. 

If your application requires the installation of a Remote 

Emergency Stop switch, remove the jumper and wire 

your switch to these terminals. This unit will not start and 

run without the jumper installed or a remote N/C switch 

installed.

C. BATTERY CHARGER FAILURE.

Battery charger failure relay input from remote battery 

charger to DSE 7310 MKII controller.

D. REMOTE DISPLAY PANEL INTERFACE TERMINALS.

These interface terminals are pre-wired to allow for the 

connection of a remote display. This display allows for 

the remote annunciation of alarms at a location such as a 

nurse’s station or a control room. This display can be used 

to meet the remote annunciation requirements of the 

NFPA 110 standards (this feature meets the annunciation 

requirements in applications requiring NFPA 110 level on 

protection).

DC INTERCONNECTIONS TO THE ATS

WARNING:

Be sure Engine/Generator is in the OFF position before you 

make any DC interconnections.

CAUTION:

Never run the AC and DC wiring in the same conduit.

ASCO 300 UL SWITCH

When Normal 

Source Fails

Terminals On 

Transfer Switch

Contact Closes

TB1 and TB2

Contact Opens

TB1 and TB3

Engine start and auxiliary circuit terminal block TB located 

on 3ATS &3NTS transfer switch.

Summary of Contents for DR175F4

Page 1: ...s unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE DATE __________________...

Page 2: ...s loaded to its full capacity and the voltage current and frequency are carefully checked Rated output of generator is based on engineering tests of typical units and is subject to and limited by the...

Page 3: ...ion or fire Please read all safety instructions carefully before installation or use Keep these instructions handy for future reference Take special note and follow all warnings on the unit labels and...

Page 4: ...ns Fuel ASTM D 975 1D or 2D EN590 or equivalent Oil Type SEE LUBRICATION SECTION Oil Capacity 29 6 Quarts Cooling System 50 50 mix DR300F4 Generator Wattage 300 000 300 000 300 000 Volts 120 208 120 2...

Page 5: ...otal system s performance and reliability The engine generator set consists of a multi cylinder liquid cooled engine nominally operating at 1800 rpm The generator frequency regulation is maintained by...

Page 6: ...dash mark The base component of the model numbering system identifies an engine type engine starting method fuel type kilowatt rating engine manufacturer and number of generator poles Following the s...

Page 7: ...dling equipment i e a forklift CAUTION Do not attempt to lift the generator set by the means of the lifting eyes on the engine or generator end These lifting points are only for the use during the man...

Page 8: ...t of the enclosure In addition to a hot air discharge you must plan a fresh air intake opposite the radiator discharge Their fresh air inlets should be 1 to 2 times larger than the radiator face The e...

Page 9: ...ircuit the battery charging system on the engine CAUTION A battery presents a risk of electrical shock and high short circuit current The following precautions must be observed when working with batte...

Page 10: ...er The generator power feeds have already been wired into the upper lugs Please refer to the circuit breaker installed on your unit for breaker lug capacities and proper torque speci cations To select...

Page 11: ...operating switch is in the OFF position WARNING EQUIPMENT DAMAGE When installing a three phase 240 Volt system be sure you know which lead is the high voltage wild leg 208 Volt line to neutral The ge...

Page 12: ...s present the common alarm LED if configures will illuminate The LCD display will show an icon to indicate the failure WARNINGS Warnings are non critical alarm conditions and do not affect the operati...

Page 13: ...he line power should fail or be turned off the transfer switch during manual operation the load may be applied to the generator With the engine running smoothly check the no load voltage and frequency...

Page 14: ...of the cylinder block Discharge the coolant inside the engine 4 Close the drain cock and the water drain plug Refill radiator with coolant MAINTENANCE CHANGING THE OIL CAUTION PERSONAL INJURY Only cha...

Page 15: ...the fluid until only fuel comes out 4 Fully hand tighten the plug 5 Dispose of liquid in accordance to local codes DO NOT dispose or allow liquid to seep into the ground or sewer systems doing so will...

Page 16: ...the injection pump channels 4 Connect the fuel circuit to a tank containing CFB protective liquid ISO 4113 and introduce the liquid by pressurizing the circuit and driving the engine for approx 2 min...

Page 17: ...fective fuel solenoid Defective engine harness Improper battery voltage to fuel pump or fuel solenoid Engine starts then stops and alarm light comes on Engine oil pressure is low Engine has high water...

Page 18: ...he red Light Emitting Diode LED is illuminated refer to the Under Frequency Roll Off UFRO adjustment 7 Carefully turn VOLTS control clockwise until rated voltage is reached 8 If instability is present...

Page 19: ...N THHW THW 2 XHH XHHW XHHW 2 ZW 2 SIZE AWG OR KCMIL Wire Type RHW THHW THW THWN XHHW USE Wire Type TBS SA SIS THHN THW 2 THWN 2 RHH RHW 2 USE 2 XHH XHHW XHHW 2 ZW 2 44 57 75 88 101 114 132 154 176 202...

Page 20: ...20 OPM 108 B ENGINE HARNESS SCHEMATIC DR175F4...

Page 21: ...21 OPM 108 B ENGINE HARNESS SCHEMATIC DR250F4...

Page 22: ...8 2 2 9 4958 36 9 8 89 9 8 77 77 67 57 1 6723 6723 6 5 1 5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 4 25 46 53354 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 9 5 92 7 8670 17 5 267 7 9...

Page 23: ...EE PHASE AC WIRING HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS THREE PHASE HIGH WYE 277 480V THREE PHASE LOW WYE 120 208V THREE PHASE DELTA 120 240 VOLTS THRE...

Page 24: ...omponent of the product that is no longer manufactured or available Additionally WINCO Inc will not be liable for any engine replacement that may require an emissions tier level change THERE ARE NO EX...

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