9
OPM-108/B
LUBRICATION
Before starting the engine, check the oil level in the
crankcase. If it is low, refill to the full mark with the proper
weight/grade of oil as recommended by the engine
manufacturer’s maintenance instructions. The necessity of
using the correct oil, and keeping the crankcase full, cannot
be over emphasized. Failure to use the proper oil and keep
the crankcase properly filled will cause excessive engine
wear and shorten its useful life.
Winco recommends our 5W-40 fully synthetic heavy duty
engine oil to give you maximum cold weather protection
while maintaining excellent performance in warmer
weather. We have partnered with a national lubrication oil
manufacturer to give you access to Winco private branded
premium oil available at comparable prices to conventional
oils. See your dealer for additional information.
INSTALLING THE BATTERY
CAUTION:
In the following battery installation procedure, check to be
sure the DSE 7310 MKII is in the “stop” position. This should
be your last step before initial start-up.
These units require 4D batteries, The DR175 is a 12 volt
system and requires a single battery and the DR250-350
are 24 volt and require 2 batteries. The batteries should
be rated at a minimum of 1100 CCA. Installation of the
highest CCA rated battery, within the correct BCI group, will
increase cold weather starting performance. Gel batteries
should not be used with the battery tender installed in the
generator enclosure.
Installation and servicing of batteries must only be
preformed or supervised by personnel knowledgeable of
batteries and the required precautions. Keep unauthorized
personnel away from batteries.
When installing or replacing batteries, use the proper
group/size starting battery. The battery should be a
maintenance-free lead acid design. Deep cycle batteries will
not work for this application.
CAUTION: PERSONAL DANGER:
NEVER dispose a battery in a fire. The battery is capable of
exploding.
DO NOT open or mutilate the battery. Released electrolyte
is known to be harmful to the skin and eyes and to be very
toxic.
These engine-generator sets are all NEGATIVE ground. Be
very careful not to connect the battery in reverse polarity,
as this may short circuit the battery charging system on the
engine.
CAUTION:
A battery presents a risk of electrical shock and high short
circuit current. The following precautions must be observed
when working with batteries:
1. Remove watches, rings, and other metal objects.
2. Use tools with insulated handles.
3. Check both the battery cable ends and the battery
posts to be sure they are free of corrosion.
4. Always connect the battery positive cable first and then
connect the battery negative cable. When removing
the battery cables from the battery, reverse the
procedure, disconnect the negative first and then the
positive
cable.
5. Be sure all connections are tight and coat the terminals
and cable ends with dialectic grease.
WARNING:
The electrolyte is diluted sulfuric acid that is harmful to the
skin and eyes. It is electrically conductive and corrosive. The
following precautions must always be taken.
1. Always wear full eye protection and protective
clothing.
2. Where electrolyte contacts skin, wash off immediately
with
water.
3. If electrolyte contacts the eyes, flush thoroughly and
immediately with water and seek immediate medical
attention
4. Spilled electrolyte is to be washed down with an acid
neutralizing agent. A common practice is to use a
solution of one pound of bicarbonate of soda (baking
soda) to one gallon of water. The bicarbonate of soda
solution is to be added until the evidence of reaction
(foaming) has ceased. The resulting liquid is to be
flushed with water and the area dried.
DANGER: EXPLOSIVE FIRE RISK:
1. Never smoke when near batteries.
2. Do not cause a flame or spark in the battery area.
3. Always discharge static electricity from your body
before touching batteries by first touching a ground
metal
surface.
SERVICING BATTERIES
Batteries used on these units may, over time, lose water.
This is especially true if you are using a trickle charger
to maintain your battery. Different types of batteries
require various types of maintenance. Refer to the battery
manufacturer for specific recommendations.
NOTE: Always make sure that a new battery is fully charged
before installing it on a generator set. Failure to do so
can cause damage to the engine control module in the
generator set.
All connections must be clean and tight. Depending on
your battery type, check the electrolyte in the battery
periodically to be sure it is above the plates. Never allow the
battery to remain in a discharged condition.
