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2095-0

6

60706-230

The normal slight variations in speed also directly 

affect the frequency of the output current.  This 

frequency variation has no appreciable effect in the 

operation of most loads (such as motors, lights and 

most small appliances).  However, timing devices and 

clocks will not keep perfect time unless the engine 

can keep the generator running at exactly 3600 RPM 

at all times.  Since this is not usually possible, minor 

time errors in clocks occur.

The speed of the engine is usually adjusted so that 

the generator produces proper voltage.  If the adjust-

ment is made “cold,” set the voltage a little higher 

than normal since it will drop a few volts as the gen-

erator warms up.

NOTE: When operating continuously at full load the 

generator shell becomes very warm.  It will be un-

comfortable to the touch.  This is normal for any high 

performance inherently regulated generator.  Output 

voltage should be checked periodically to ensure 

proper operation of the generator and appliances.

CAUTION:  EQUIPMENT DAMAGE

Low voltage may damage any motors or appliances 

connected to it.  Running the generator at exces-

sively high speeds results in too high voltage which 

will also damage electrical devices connected to it.  

Excessively high speed may also cause damage to 

the generator armature windings.

Plans for installation should be prepared with proper 

attention to mechanical and electrical engineering 

detail to assure a satisfactory system installation.  

The information in this manual is offered as a guide 

to finalizing your installation plans. The installation 

sequence is summarized below.

PLAN THE INSTALLATION

Generally these two-bearing generators are used on 

portable equipment.  For best service consider the 

following:

. All electrical equipment should be protected from 

excessive moisture.  Failure to do so will result in 

deterioration of the insulation and short circuits and 

grounds.

2. The generator should be installed in a sheltered 

area.  If the unit must be left in the open it should 

always be protected with a weather cover such as a 

tarp or large piece of canvas after each use to keep 

out water and dust.

CAUTION:  EQUIPMENT DAMAGE

Always allow the generator and prime mover to cool 

before covering with a flammable weather covering.

3. Circuit Breaker protection must be installed 

between the generator and the loads.  This protec-

tion should be accessible to the customer with out 

removing panels. Circuit breaker should be 20 Amp.

MOUNTING

CAUTION:  EQUIPMENT DAMAGE

The generator must be mounted with the engine to a 

common rigid base to prevent stress on the engine 

and generator shafts and bearings due to vibra-

tion displacement.  For permanent installations, the 

engine-generator is usually mounted on a sub-frame 

which can be shock mounted with special neoprene 

pads on the main frame.

CONNECTING TO THE LOADS 

 

All wiring must be completed in accordance 

with NFPA 70, The National Electric Code.

 

The 2FS family of generators come in two different 

configurations.  One model comes with two 120 Volt 

receptacles mount in the end cover, connecting to 

this model is only a matter of plugging in a standard 

NEMA 5-5 3-wire plug into the receptacle.   

 

The second configuration of the 2FS family is a 

cover plate installed in the end bracket with the 

three generator output leads routed through it for 

your connection The hot lead is black labeled “G”, 

the neutral lead is black, labeled “N” and the ground 

lead is green. 

 

Summary of Contents for 2FS Series

Page 1: ... 12095 10 60706 230 INSTALLATION AND OPERATORS MANUAL 2FS Generators 2000 Watt Belt Drive 225 S CORDOVA AVE LE CENTER MN 56057 507 357 6821 SERVICE DEPARTMENT 507 357 6831 www wincogen com ...

Page 2: ...S 4 PREPARING THE UNIT 5 Unit Installation 5 MAINTENANCE 6 ELECTRICAL TESTING 7 TROUBLESHOOTING 8 ILLUSTRATED PARTS LIST 9 WIRING DIAGRAM 10 MAINTENANCE LOG 11 WARRANTY INFORMATION 12 PROPER USE AND INSTALLATION You must be sure your new generator set is Properly serviced before starting Operated in a well ventilated area Properly exhausted and gases safely dispersed Operated only for its designed...

Page 3: ...nly three pronged grounded receptacles and extension cords e Be sure the unit is properly grounded 2 FIRE HAZARD Gasoline and other fuels pres ent a hazard of possible explosion and or fire a Do not refuel when the engine is running or hot b Keep fuel containers out of reach of children c Do not smoke or use open flame near the gen erator set or fuel tank d Keep a fire extinguisher nearby and know...

Page 4: ...P type The chart below shows the approximate current required to start and run various types and sizes of 120 volt 60 cycle electric motors under average load conditions HP AMPS RUNNING STARTING AMPS SP CAP RI 1 6 3 2 16 to 22 6 to 13 5 to 8 1 4 4 5 22 to 32 9 to 18 7 to 12 1 3 5 2 26 to 35 10 to 21 8 to 17 1 2 7 2 not made 14 to 29 11 to 18 1 13 0 not made 26 to 52 20 to 33 The figures given abov...

Page 5: ...rime mover generator pulley ratio to drive the generator at the correct operating speed bear in mind that the power rating of most prime mov ers usually an engine varies with the speed It produces more power at higher speeds less when slowed The prime mover must be run fast enough to reach the desired horsepower for good generator operation The drive belt system must be of adequate size and must b...

Page 6: ...TION Generally these two bearing generators are used on portable equipment For best service consider the following 1 All electrical equipment should be protected from excessive moisture Failure to do so will result in deterioration of the insulation and short circuits and grounds 2 The generator should be installed in a sheltered area If the unit must be left in the open it should always be protec...

Page 7: ...e side to the brushes and work it back and forth until the brushes are the same shape as the slip rings SLIP RINGS The continuous copper rings located at the end of armature are the power collector rings or slip rings For proper generator output the surface of these slip rings must have a highly polished finish Under sus tained use it is advisable to check and occasionally polish ring surfaces wit...

Page 8: ...inding is open This may be caused by a re pairable defect in the connection at the slip ring however generally an open armature will have to be replaced TESTING RECTIFIERS The field excitation is supplied through full wave bridge rectifier This type of rectifier has four termi nals two AC and a DC positive and DC negative Nothing is connected to the DC negative in this generator A rectifier may be...

Page 9: ...olders 10 Check output voltage with sensitive meter If very low i e 1 2 volt flash fields with a 12 VDC battery Output voltage too high Engine speed too high See engine manual Generator overheating 1 Generator overloaded 2 Armature rubbing pole shoes 3 Poor ventilation 4 Short circuit in fields 5 Short turns in armature 1 Reduce load 2 Check bearing condition Check field shell bearing bracket alig...

Page 10: ... 60928 000 1 Cover Plate 12 61687 000 1 Field Shell Coil Assy 13 60925 000 1 Upper Field Coil 14 60925 001 1 Lower Field Coil 15 60931 000 1 Receptacle Cover Plate 60931 001 1 Recpt Cove Plate UL Model 62170 000 1 Cover Plate 16 60960 000 2 Receptacle 17 91286 015 1 15 Amp Circuit Breaker 18 53976 000 1 Rectifier 19 59688 000 3 Barrier Spacer NI 23532 000 1 Spacer NI 41384 017 1 Copper Strap NI 40...

Page 11: ...11 12095 10 60706 230 WIRING DIAGRAM 2FS WITH Q WINDING WIRING DIAGRAM 2FS WITHOUT Q WINDING ...

Page 12: ...to 12 months from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some states do not allow limitation on the duration of implied warranty and some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply in every instance This warranty gives you specific legal rights which may vary from s...

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