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2095-0

4

60706-230

TESTING POLICY 

Before any generator is shipped from the factory, it 

is fully checked for performance.  The generator is 

loaded to its full capacity, and the voltage, current 

and frequency are carefully checked.

Rated output of generator is based on engineering 

tests of typical units, and is subject to, and limited 

by, the temperature, altitude, fuel, and other condi-

tions specified by the manufacturer of the applicable 

engines.

UNIT CAPABILITIES

GENERATOR CONNECTIONS

These generators are designed for 20 volt alternat-

ing current (AC) use only.  They utilize two different 

means of connecting to you loads.  Some models 

come with two 20 Volt outlets mounted in them and 

other models come with three wire.  Actual connec-

tions will be discussed later in the manual.

Check the appliance or tool nameplate for the cur-

rent and voltage to insure compatibility.   

STARTING ELECTRIC MOTORS

Electric motors require much more current (amps) to 

start them than to run them.  Some motors, par-

ticularly low cost split-phase motors, are very hard 

to start and require 5 to 7 times as much current 

to start them as to run them.  Capacitor motors are 

easier to start and usually require 2 to 4 times as 

much current to start them as to run them.  Repul-

sion Induction motors are the easiest to start and 

require  /2 to 2 /2 times as much to start them as 

to run them.

Most fractional horsepower motors take about the 

same amount of current to run them whether they 

are Repulsion Induction (RI), Capacitor (Cap), or 

Split-Phase (SP) type.  The chart below shows the 

approximate current required to start and run various 

types and sizes of 20 volt 60 cycle electric motors 

under average load conditions.

HP AMPS 

RUNNING

STARTING AMPS

SP

CAP

RI

1/6

3.2

16 to 22

6 to 13

5 to 8

1/4

4.5

22 to 32

9 to 18

7 to 12

1/3

5.2

26 to 35

10 to 21

8 to 17

1/2

7.2

not made 14 to 29 11 to 18

1

13.0

not made 26 to 52 20 to 33

The figures given above are an average load such 

as a blower or fan.  If the electric motor is connected 

to a hard starting load such as an air compressor, it 

will require more starting current.  If it is connected 

to a light load, or no load such as a power saw, it will 

require less starting current.  The exact requirement 

will also vary with the brand or design of the motor.

Self-exiting generators respond to severe overload-

ing differently than utility power.  When overloaded, 

the engine is not able to supply enough power to 

bring the electric motor up to operating speed.  the 

generator responds with high initial starting current, 

but the engine speed drops sharply.  The overload 

may stall the engine.  If allowed to operate at very 

low speeds, the electric motor starting winding will 

burn out in a short time.  The generator winding 

might also be damaged.

CAUTION:  EQUIPMENT DAMAGE

    

RUNNING THE GENERATOR SET UNDER 

THESE CONDITIONS MAY RESULT IN DAMAGING 

THE GENERATOR STATOR AS WELL AS THE MO-

TOR WINDING.

Because the heavy surge of current required for 

starting motors is required for only an instant, the 

generator will not be damaged if it can bring the 

motor up to speed in a few seconds of time.  If dif-

ficulty is experienced in starting motors, turn all other 

electrical loads off and if possible reduce the load on 

the electric motor.

Summary of Contents for 2FS Series

Page 1: ... 12095 10 60706 230 INSTALLATION AND OPERATORS MANUAL 2FS Generators 2000 Watt Belt Drive 225 S CORDOVA AVE LE CENTER MN 56057 507 357 6821 SERVICE DEPARTMENT 507 357 6831 www wincogen com ...

Page 2: ...S 4 PREPARING THE UNIT 5 Unit Installation 5 MAINTENANCE 6 ELECTRICAL TESTING 7 TROUBLESHOOTING 8 ILLUSTRATED PARTS LIST 9 WIRING DIAGRAM 10 MAINTENANCE LOG 11 WARRANTY INFORMATION 12 PROPER USE AND INSTALLATION You must be sure your new generator set is Properly serviced before starting Operated in a well ventilated area Properly exhausted and gases safely dispersed Operated only for its designed...

Page 3: ...nly three pronged grounded receptacles and extension cords e Be sure the unit is properly grounded 2 FIRE HAZARD Gasoline and other fuels pres ent a hazard of possible explosion and or fire a Do not refuel when the engine is running or hot b Keep fuel containers out of reach of children c Do not smoke or use open flame near the gen erator set or fuel tank d Keep a fire extinguisher nearby and know...

Page 4: ...P type The chart below shows the approximate current required to start and run various types and sizes of 120 volt 60 cycle electric motors under average load conditions HP AMPS RUNNING STARTING AMPS SP CAP RI 1 6 3 2 16 to 22 6 to 13 5 to 8 1 4 4 5 22 to 32 9 to 18 7 to 12 1 3 5 2 26 to 35 10 to 21 8 to 17 1 2 7 2 not made 14 to 29 11 to 18 1 13 0 not made 26 to 52 20 to 33 The figures given abov...

Page 5: ...rime mover generator pulley ratio to drive the generator at the correct operating speed bear in mind that the power rating of most prime mov ers usually an engine varies with the speed It produces more power at higher speeds less when slowed The prime mover must be run fast enough to reach the desired horsepower for good generator operation The drive belt system must be of adequate size and must b...

Page 6: ...TION Generally these two bearing generators are used on portable equipment For best service consider the following 1 All electrical equipment should be protected from excessive moisture Failure to do so will result in deterioration of the insulation and short circuits and grounds 2 The generator should be installed in a sheltered area If the unit must be left in the open it should always be protec...

Page 7: ...e side to the brushes and work it back and forth until the brushes are the same shape as the slip rings SLIP RINGS The continuous copper rings located at the end of armature are the power collector rings or slip rings For proper generator output the surface of these slip rings must have a highly polished finish Under sus tained use it is advisable to check and occasionally polish ring surfaces wit...

Page 8: ...inding is open This may be caused by a re pairable defect in the connection at the slip ring however generally an open armature will have to be replaced TESTING RECTIFIERS The field excitation is supplied through full wave bridge rectifier This type of rectifier has four termi nals two AC and a DC positive and DC negative Nothing is connected to the DC negative in this generator A rectifier may be...

Page 9: ...olders 10 Check output voltage with sensitive meter If very low i e 1 2 volt flash fields with a 12 VDC battery Output voltage too high Engine speed too high See engine manual Generator overheating 1 Generator overloaded 2 Armature rubbing pole shoes 3 Poor ventilation 4 Short circuit in fields 5 Short turns in armature 1 Reduce load 2 Check bearing condition Check field shell bearing bracket alig...

Page 10: ... 60928 000 1 Cover Plate 12 61687 000 1 Field Shell Coil Assy 13 60925 000 1 Upper Field Coil 14 60925 001 1 Lower Field Coil 15 60931 000 1 Receptacle Cover Plate 60931 001 1 Recpt Cove Plate UL Model 62170 000 1 Cover Plate 16 60960 000 2 Receptacle 17 91286 015 1 15 Amp Circuit Breaker 18 53976 000 1 Rectifier 19 59688 000 3 Barrier Spacer NI 23532 000 1 Spacer NI 41384 017 1 Copper Strap NI 40...

Page 11: ...11 12095 10 60706 230 WIRING DIAGRAM 2FS WITH Q WINDING WIRING DIAGRAM 2FS WITHOUT Q WINDING ...

Page 12: ...to 12 months from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some states do not allow limitation on the duration of implied warranty and some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply in every instance This warranty gives you specific legal rights which may vary from s...

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