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2095-0

8

60706-230

TESTING ARMATURE FOR OPENS AND 

GROUNDS

.  Remove all brushes.

2.  Ground fault test.  Set milti-meter to read high 

resistance (mega-ohms).  Holding one meter lead 

against a clean spot on the armature shaft, touch 

the other lead to each of the slip rings (one at a 

time) while observing the meter.  If meter indicates 

continuity (any reading lower than one mega-

ohm), the armature is grounded.  Dirt between the 

slip rings and on the insulator surface can cause 

grounding.  If grounding was indicated, carefully 

clean all dirt off the slip rings and their insulators 

and then recheck it.  Replace the armature if it is 

grounded and unrepairable.

3.  Testing for opens.  Set meter to read low resis-

tance (R x  ohms).  Holding one meter lead on 

the surface of slip ring # , touch the other lead to 

surface of slip ring # 2 while observing the meter.  

Meter should indicate continuity (low resistance 

- less than one ohm is typical).  If the meter indi-

cates an open

circuit (infinite resistance) part of the armature 

winding is open.  This may be caused by a re-

pairable defect in the connection at the slip ring, 

however generally an open armature will have to 

be replaced.

TESTING RECTIFIERS

The field excitation is supplied through full wave 

bridge rectifier.  This type of rectifier has four termi

-

nals:  two AC and a DC positive (+) and DC negative 

(-).  Nothing is connected to the DC negative (-) in 

this generator.

A rectifier may be tested in the following manner:

1.  Disconnect all leas from rectifier.

2.  Connect the red ohmmeter lead to the positive 

DC (+) terminal.

3.  Connect the black lead to each of the AC termi-

nals in turn.  Either a high or low resistance reading 

will be obtained.

4.  Reverse the meter lead, (black lead to the DC 

positive (+) and red to the AC terminals, each in 

turn.  An opposite reading should be observed.

5.  Check each terminal to the case.  An open circuit 

(very high resistance) reading should be observed.  

If a battery powered test light is used follow the 

same procedures described above.  A good diode 

element will allow current to pass to the light in the 

test lamp when the lead are connected in the for-

ward direction.

6.  If the rectifier fails any of the above tests, it 

should be considered defective and replaced.

Summary of Contents for 2FS Series

Page 1: ... 12095 10 60706 230 INSTALLATION AND OPERATORS MANUAL 2FS Generators 2000 Watt Belt Drive 225 S CORDOVA AVE LE CENTER MN 56057 507 357 6821 SERVICE DEPARTMENT 507 357 6831 www wincogen com ...

Page 2: ...S 4 PREPARING THE UNIT 5 Unit Installation 5 MAINTENANCE 6 ELECTRICAL TESTING 7 TROUBLESHOOTING 8 ILLUSTRATED PARTS LIST 9 WIRING DIAGRAM 10 MAINTENANCE LOG 11 WARRANTY INFORMATION 12 PROPER USE AND INSTALLATION You must be sure your new generator set is Properly serviced before starting Operated in a well ventilated area Properly exhausted and gases safely dispersed Operated only for its designed...

Page 3: ...nly three pronged grounded receptacles and extension cords e Be sure the unit is properly grounded 2 FIRE HAZARD Gasoline and other fuels pres ent a hazard of possible explosion and or fire a Do not refuel when the engine is running or hot b Keep fuel containers out of reach of children c Do not smoke or use open flame near the gen erator set or fuel tank d Keep a fire extinguisher nearby and know...

Page 4: ...P type The chart below shows the approximate current required to start and run various types and sizes of 120 volt 60 cycle electric motors under average load conditions HP AMPS RUNNING STARTING AMPS SP CAP RI 1 6 3 2 16 to 22 6 to 13 5 to 8 1 4 4 5 22 to 32 9 to 18 7 to 12 1 3 5 2 26 to 35 10 to 21 8 to 17 1 2 7 2 not made 14 to 29 11 to 18 1 13 0 not made 26 to 52 20 to 33 The figures given abov...

Page 5: ...rime mover generator pulley ratio to drive the generator at the correct operating speed bear in mind that the power rating of most prime mov ers usually an engine varies with the speed It produces more power at higher speeds less when slowed The prime mover must be run fast enough to reach the desired horsepower for good generator operation The drive belt system must be of adequate size and must b...

Page 6: ...TION Generally these two bearing generators are used on portable equipment For best service consider the following 1 All electrical equipment should be protected from excessive moisture Failure to do so will result in deterioration of the insulation and short circuits and grounds 2 The generator should be installed in a sheltered area If the unit must be left in the open it should always be protec...

Page 7: ...e side to the brushes and work it back and forth until the brushes are the same shape as the slip rings SLIP RINGS The continuous copper rings located at the end of armature are the power collector rings or slip rings For proper generator output the surface of these slip rings must have a highly polished finish Under sus tained use it is advisable to check and occasionally polish ring surfaces wit...

Page 8: ...inding is open This may be caused by a re pairable defect in the connection at the slip ring however generally an open armature will have to be replaced TESTING RECTIFIERS The field excitation is supplied through full wave bridge rectifier This type of rectifier has four termi nals two AC and a DC positive and DC negative Nothing is connected to the DC negative in this generator A rectifier may be...

Page 9: ...olders 10 Check output voltage with sensitive meter If very low i e 1 2 volt flash fields with a 12 VDC battery Output voltage too high Engine speed too high See engine manual Generator overheating 1 Generator overloaded 2 Armature rubbing pole shoes 3 Poor ventilation 4 Short circuit in fields 5 Short turns in armature 1 Reduce load 2 Check bearing condition Check field shell bearing bracket alig...

Page 10: ... 60928 000 1 Cover Plate 12 61687 000 1 Field Shell Coil Assy 13 60925 000 1 Upper Field Coil 14 60925 001 1 Lower Field Coil 15 60931 000 1 Receptacle Cover Plate 60931 001 1 Recpt Cove Plate UL Model 62170 000 1 Cover Plate 16 60960 000 2 Receptacle 17 91286 015 1 15 Amp Circuit Breaker 18 53976 000 1 Rectifier 19 59688 000 3 Barrier Spacer NI 23532 000 1 Spacer NI 41384 017 1 Copper Strap NI 40...

Page 11: ...11 12095 10 60706 230 WIRING DIAGRAM 2FS WITH Q WINDING WIRING DIAGRAM 2FS WITHOUT Q WINDING ...

Page 12: ...to 12 months from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some states do not allow limitation on the duration of implied warranty and some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply in every instance This warranty gives you specific legal rights which may vary from s...

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