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WILO SE 04/2021 DIN A4

English SAFETY

• 

When welding and/or working with electrical 

devices, make sure there is no risk of explosion.

• 

Only use lifting gear which is legally designated as 

such and officially approved.

• 

The lifting gear must be suitable for the condi-

tions of use (weather, hooking unit, load etc.).

• 

Mobile equipment for lifting loads should be 

used in such a way that it is guaranteed to remain 

stable during operation.

• 

When using mobile equipment for lifting non-

guided loads, take action to prevent tipping, 

shifting, sliding etc.

• 

Measures should be taken to ensure that no 

person is ever directly beneath a suspended load. 

Furthermore, it is prohibited to move suspended 

loads over workplaces where people are present.

• 

If mobile equipment is used for lifting loads, a 

second person should be present to coordinate 

the procedure if required (e.g. if the operator’s 

field of vision is blocked).

• 

The load to be lifted must be transported so that 

no-one will be injured if there is a power failure. 

Furthermore, if such work is being performed 

outdoors, it must be cancelled if the weather 

conditions worsen.

These instructions must be strictly observed. 

Non-observance can result in personal injury 

and/or substantial material damage.

2.5.  Drive

The pump is driven by a standard IEC motor. The 

connection between the motor and hydrau-

lics is achieved by means of a coupling. See the 

technical data for the performance data (e.g. 

size, construction, hydraulic rated power, speed) 

needed to select a motor.

2.6.  Electrical work

DANGER due to electrical current! 

Incorrectly performed electrical work can 

result in fatal injury! This work may only be 

performed by a qualified electrician.

The motor must be connected in accordance with 

the information in the operating and maintenance 

manual for the motor. The governing local direc-

tives, standards and regulations (e.g. VDE 0100) 

as well as the requirements of the local energy 

supply company must be observed.

The person operating the motor must know 

where it is supplied with power and how to cut  

off the supply. A motor protection switch must  

be installed on-site. It is advisable to install a 

residual-current device (RCD). If there is a pos-

sibility that people can come into contact with 

the motor and the fluid, the connection 

must

 

be equipped with an additional residual-current 

device (RCD).
The hydraulics must always be earthed. In a 

standard system, the hydraulics are earthed 

through the motor’s connection to the mains. 

Alternatively, the hydraulics can be earthed 

through a separate connection.

2.7.  Safety and monitoring devices

CAUTION! 

Never operate the pump if the built-on  

monitoring devices have been removed or 

damaged and/or if they do not work!

NOTICE 

Also note all the information in the operating 

and maintenance manual for the motor!

• 

The hydraulics are not fitted with monitoring 

devices as standard.

Optionally, the sealing chamber can be monitored 

with an external pencil electrode.

• 

In the version as a unit (pump with motor and 

coupling mounted on baseplate), a contact guard 

is attached to the coupling.

All existing safety and monitoring devices  

must be installed, connected and checked to 

ensure that they function correctly before  

commissioning.

The personnel must be informed about the 

installed systems and how they work.

2.8.  Conduct during operation

CAUTION! Risk of burns! 

The housing parts can heat up to well above 

40 °C. There is a risk of burns!

•  Never touch parts of the housing with your 

bare hands.

•  After switching the pump off, let it cool down 

to ambient temperature first.

•  Wear heat-resistant protective gloves.

During pump operation, always follow the locally 

applicable laws and regulations for work safety, 

accident prevention and handling electrical 

machinery. To help ensure safe working prac-

tice, the responsibilities of employees should be 

clearly specified by the operator. All personnel 

are responsible for ensuring that regulations are 

observed.
During operation, all gate valves in the inlet line 

and pressure pipe must be completely open.

If the slide valves on the suction and discharge 

sides are closed during operation, the fluid 

in the hydraulics housing is heated up by the 

pumping movement. This heating creates 

strong pressure in the hydraulics housing. The 

pressure can result in the pump exploding! 

Before switching on the hydraulics, ensure that 

all the slide valves are open and open any closed 

slide valves if necessary.

2.9. 

Pumped fluids

Each fluid differs in respect of composition, cor

-

rosiveness, abrasiveness, dry matter content and 

in many other aspects. Generally, the pumps can 

Summary of Contents for Wilo-Rexa NORM

Page 1: ...6081510 02 04 2021 WH Pioneering for You Wilo Rexa NORM RexaNorm RE en Installation and operating instructions...

Page 2: ...Fig 2 Fig 1 A B 8 9 10 2 4 4 7 5 5 3 1 2 7 1 6 3 6...

Page 3: ...Fig 3B Fig 3A 1...

Page 4: ...Fig 4 8 2 4 7 5 3 1 6 Fig 5 1 Rexa NORM M15 77 2140 1400 370 790 860 370 36 29...

Page 5: ...Fig 1 150 0 3 1060 2100 2 6 900 0 3 900 0 3 1010 0 3 Fig 5 2 Rexa NORM M15 84 Fig 5 3 RexaNorm RE 25 74E RE 25 93D 1640 1060 290 600 660 36 29 290...

Page 6: ...Fig 5 4 Rexa NORM M25 61 M30 41 Fig 5 5 Rexa NORM M50 21 26 665 665 665 26 150 26 26 2300 1010 1060 765 765 765 26 198 26 26 26 1450 1500 2691...

Page 7: ...Fig 7 Fig 6 A A A A 2 4 4 5 5 5 5 5 5 3 1 S1 S1 X X Y Y Z Z Fz Mz My Mx Fy Fx...

Page 8: ...Fig 9 Fig 8 2 3 1 2 4 5 3 1...

Page 9: ...Fig 11 Fig 10 F2 F1 M1 M2...

Page 10: ...Fig 13 Fig 12 D D L...

Page 11: ...delivery 17 3 9 Accessories 17 4 Transportation and storage 17 4 1 Delivery 17 4 2 Transportation 17 4 3 Storage 17 4 4 Return delivery 18 5 Installation 18 5 1 General 18 5 2 Installation types 18 5...

Page 12: ...iod is stipulated in the General Terms and Conditions Any deviations must be contractually agreed 1 4 3 Spare parts add ons and modifications Only genuine spare parts from the manufacturer may be used...

Page 13: ...ng instructions in a language which the personnel can under stand Make sure that personnel are suitably trained for the specified work Ensure that safety and information signs mounted on the device ar...

Page 14: ...ibility that people can come into contact with the motor and the fluid the connection must be equipped with an additional residual current device RCD The hydraulics must always be earthed In a standar...

Page 15: ...n various standards are used as a basis for operating assembling and dismantling the pump 2 12 CE marking The CE marking is attached to the rating plate for the pump 3 Product description The pump is...

Page 16: ...ulics must not be operated in an explo sive atmosphere 3 4 Operation with frequency converters Operation on a frequency converter is possible NOTICE Also note all the information in the operating and...

Page 17: ...oted on the freight documentation 4 2 Transportation Only use lifting gear which is legally designated as such and officially approved The lifting gear must have sufficient bearing capacity so that th...

Page 18: ...In order to prevent damage to the device or seri ous injury during installation the following points must be observed Installation work assembly and installation of the pump may only be carried out by...

Page 19: ...to the baseplate using shackles Carrying straps wire ropes and plastic ropes or chains may be used as lifting equipment Bare shaft version The lifting equipment must be attached using a loop Chains m...

Page 20: ...ons for information on concrete quality edge dis tances and curing times Install the pump 1 Check suction and pressure side pipeline system for tight fit The pipeline system must be self supporting i...

Page 21: ...structions from manufacturer 4 Fasten the lifting equipment to the attachment points 5 Loosen the motor fixation on the baseplate 6 Slowly raise the motor by 1 2 mm 0 04 0 08 in 7 Place alignment plat...

Page 22: ...aling chamber monitoring Before the pencil electrode is connected it must be checked with an ohmmeter The following values must be complied with This value must approach infinity If the values are low...

Page 23: ...E Also note all the information in the operating and maintenance manual for the motor Operation on a frequency converter is possible The following parameters must be observed The standard speed of the...

Page 24: ...st measuring point M1 top side of bearing housing vertical vibration 2 Place the measuring point on the second meas uring point M2 laterally on the bearing housing horizontal vibration 3 The measured...

Page 25: ...risk of fatal injury from electric shock when working on electrical devices With all maintenance or repair work the motor must be disconnected from the mains by a qualified electrician and secured aga...

Page 26: ...de for sealing chamber monitoring if applicable Oil change in the sealing chamber Check the leakage chamber for leaks NOTICE If sealing chamber monitoring is installed the maintenance interval corresp...

Page 27: ...ent temperature and the electrical connection for the pencil electrode has to be disconnected in the switchgear The monitoring device can then be checked with an ohmmeter The following values should b...

Page 28: ...runs freely again 2 The sealing chamber monitoring optional has interrupted the electric circuit operator related See fault Mechanical seal leak sealing chamber monitoring reports a fault or shuts dow...

Page 29: ...defective Replace the mechanical seal and contact the plant Further steps for troubleshooting If the points listed here do not rectify the fault contact the Wilo customer service They can help you as...

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Page 32: ...Pioneering for You WILO SE Wilopark 1 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com Local contact at www wilo com contact...

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