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22 

WILO SE 04/2021 DIN A4

English COMMISSIONING

9.  Install coupling 

» see instructions from the 

manufacturer

10.  Install the coupling guard

 -

Place the coupling guard from above over the 

coupling on the baseplate and fasten it to the 

baseplate with the screws.

 -

Insert the floor plate into the coupling guard 

from below and fasten it to the coupling guard 

with the screws.

5.6.  Install, remove and align the coupling

All information regarding the coupling can be 

found in the manufacturer’s instructions!

5.7.  Electrical connection

RISK of fatal injury due to electrical current! 

Improper electrical connections can lead to 

fatal electric shock. Electrical connections 

may only be carried out by a qualified elec

-

trician approved by the local energy supply 

company, in accordance with locally applica-

ble regulations.

NOTICE 

Also note all the information regarding electrical 

connections in the operating and maintenance 

manual for the motor!

• 

The current and voltage of the mains connection 

must be designed in accordance with the infor-

mation in the operating and maintenance manual 

for the motor. See also the specifications on the 

rating plate for the motor.

• 

The power supply cable must be provided by the 

customer. The cable cross-section and chosen 

routing option must comply with local standards 

and requirements.

• 

Any available monitoring devices, e.g. sealing 

chamber monitoring, must be connected and 

tested to ensure that it is working properly.

• 

Earth the pump in accordance with instructions.

Earthing is provided by the motor connection. 

Alternatively, the pump can be earthed through a 

separate connection. The cable cross-section for 

the protective earth conductor connection must 

comply with local regulations.

5.7.1.  Checking the monitoring devices before  

connecting

If the measured values deviate from the speci-

fications, the monitoring devices may be faulty. 

Consult the Wilo customer service.

Pencil electrode for sealing chamber monitoring

Before the pencil electrode is connected, it must 

be checked with an ohmmeter. The following 

values must be complied with:

 -

This value must approach “infinity”. If the 

values are low, there is water in the oil. Please 

also observe the instructions of the optional 

evaluation relay.

5.7.2.  Connecting the monitoring devices

Pencil electrode for sealing chamber monitoring

• 

The pencil electrode must be connected via an 

evaluation relay. We recommend the “NIV 101/A” 

relay for this. The threshold is 30 kOhm. When the 

threshold is reached, a warning must be given, or 

the unit must be switched off.

CAUTION! 

If there is only a warning, the hydraulics could 

be irreparably damaged by water ingress. We 

always recommend switching the hydraulics 

off!

5.7.3.  Connecting the standard motor

The information for connecting the motor to 

the mains, the information concerning existing 

monitoring devices and connecting these devices, 

and concerning possible activation types can be 

found in the operating and maintenance manual 

for the motor!

5.8.  Operator responsibilities

5.8.1.  Recommended monitoring devices

The pump is driven by a standard motor. Stan-

dard motors are not overflow-proof. We therefore 

recommend using an alarm switchgear to record 

major leakages. In the event of a major discharge 

of fluid (e.g. faulty piping), an alarm may sound, 

and the motor can be switched off.

6.  Commissioning

NOTICE 

Also note all the information regarding com-

missioning in the operating and maintenance 

manual for the motor!

The “Commissioning” section contains all of the 

important instructions for the operating person-

nel for safe commissioning and operation of the 

pump.

The following points must be observed:

• 

All work may only be carried out by qualified and 

trained personnel.

• 

All personnel working on or with the pump must 

have received, read and understood this manual.

• 

Always keep this manual either at the pump or in 

a place specially reserved for it, where it is acces-

sible for all operating personnel at all times.

• 

All safety devices and emergency cut-outs are 

connected and have been checked to ensure that 

they work properly.

Summary of Contents for Wilo-Rexa NORM

Page 1: ...6081510 02 04 2021 WH Pioneering for You Wilo Rexa NORM RexaNorm RE en Installation and operating instructions...

Page 2: ...Fig 2 Fig 1 A B 8 9 10 2 4 4 7 5 5 3 1 2 7 1 6 3 6...

Page 3: ...Fig 3B Fig 3A 1...

Page 4: ...Fig 4 8 2 4 7 5 3 1 6 Fig 5 1 Rexa NORM M15 77 2140 1400 370 790 860 370 36 29...

Page 5: ...Fig 1 150 0 3 1060 2100 2 6 900 0 3 900 0 3 1010 0 3 Fig 5 2 Rexa NORM M15 84 Fig 5 3 RexaNorm RE 25 74E RE 25 93D 1640 1060 290 600 660 36 29 290...

Page 6: ...Fig 5 4 Rexa NORM M25 61 M30 41 Fig 5 5 Rexa NORM M50 21 26 665 665 665 26 150 26 26 2300 1010 1060 765 765 765 26 198 26 26 26 1450 1500 2691...

Page 7: ...Fig 7 Fig 6 A A A A 2 4 4 5 5 5 5 5 5 3 1 S1 S1 X X Y Y Z Z Fz Mz My Mx Fy Fx...

Page 8: ...Fig 9 Fig 8 2 3 1 2 4 5 3 1...

Page 9: ...Fig 11 Fig 10 F2 F1 M1 M2...

Page 10: ...Fig 13 Fig 12 D D L...

Page 11: ...delivery 17 3 9 Accessories 17 4 Transportation and storage 17 4 1 Delivery 17 4 2 Transportation 17 4 3 Storage 17 4 4 Return delivery 18 5 Installation 18 5 1 General 18 5 2 Installation types 18 5...

Page 12: ...iod is stipulated in the General Terms and Conditions Any deviations must be contractually agreed 1 4 3 Spare parts add ons and modifications Only genuine spare parts from the manufacturer may be used...

Page 13: ...ng instructions in a language which the personnel can under stand Make sure that personnel are suitably trained for the specified work Ensure that safety and information signs mounted on the device ar...

Page 14: ...ibility that people can come into contact with the motor and the fluid the connection must be equipped with an additional residual current device RCD The hydraulics must always be earthed In a standar...

Page 15: ...n various standards are used as a basis for operating assembling and dismantling the pump 2 12 CE marking The CE marking is attached to the rating plate for the pump 3 Product description The pump is...

Page 16: ...ulics must not be operated in an explo sive atmosphere 3 4 Operation with frequency converters Operation on a frequency converter is possible NOTICE Also note all the information in the operating and...

Page 17: ...oted on the freight documentation 4 2 Transportation Only use lifting gear which is legally designated as such and officially approved The lifting gear must have sufficient bearing capacity so that th...

Page 18: ...In order to prevent damage to the device or seri ous injury during installation the following points must be observed Installation work assembly and installation of the pump may only be carried out by...

Page 19: ...to the baseplate using shackles Carrying straps wire ropes and plastic ropes or chains may be used as lifting equipment Bare shaft version The lifting equipment must be attached using a loop Chains m...

Page 20: ...ons for information on concrete quality edge dis tances and curing times Install the pump 1 Check suction and pressure side pipeline system for tight fit The pipeline system must be self supporting i...

Page 21: ...structions from manufacturer 4 Fasten the lifting equipment to the attachment points 5 Loosen the motor fixation on the baseplate 6 Slowly raise the motor by 1 2 mm 0 04 0 08 in 7 Place alignment plat...

Page 22: ...aling chamber monitoring Before the pencil electrode is connected it must be checked with an ohmmeter The following values must be complied with This value must approach infinity If the values are low...

Page 23: ...E Also note all the information in the operating and maintenance manual for the motor Operation on a frequency converter is possible The following parameters must be observed The standard speed of the...

Page 24: ...st measuring point M1 top side of bearing housing vertical vibration 2 Place the measuring point on the second meas uring point M2 laterally on the bearing housing horizontal vibration 3 The measured...

Page 25: ...risk of fatal injury from electric shock when working on electrical devices With all maintenance or repair work the motor must be disconnected from the mains by a qualified electrician and secured aga...

Page 26: ...de for sealing chamber monitoring if applicable Oil change in the sealing chamber Check the leakage chamber for leaks NOTICE If sealing chamber monitoring is installed the maintenance interval corresp...

Page 27: ...ent temperature and the electrical connection for the pencil electrode has to be disconnected in the switchgear The monitoring device can then be checked with an ohmmeter The following values should b...

Page 28: ...runs freely again 2 The sealing chamber monitoring optional has interrupted the electric circuit operator related See fault Mechanical seal leak sealing chamber monitoring reports a fault or shuts dow...

Page 29: ...defective Replace the mechanical seal and contact the plant Further steps for troubleshooting If the points listed here do not rectify the fault contact the Wilo customer service They can help you as...

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Page 32: ...Pioneering for You WILO SE Wilopark 1 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com Local contact at www wilo com contact...

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