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Installation and operating instructions Wilo-Rexa NORM 13

SAFETY English

• 

Instructions appear in “bold” and refer directly to 

the preceding text or section.

• 

Safety instructions are slightly “indented and 

bold” and always start with a signal word.

 -

Danger

Serious or fatal injuries can occur!

 -

Warning

Serious injuries can occur!

 -

Caution

Injuries can occur!

 -

Caution

 (notice without symbol)

Substantial material damage can occur. Irrepara-

ble damage is possible!

• 

Safety instructions that refer to personal injury 

appear in black and are always accompanied by a 

safety symbol. Danger, prohibition or instruction 

symbols are used as safety symbols.

Example:

Danger symbol: general hazard

Danger symbol, e.g. electrical current

Symbol for prohibited action, e.g. “No entry!”

Instruction symbol, e.g. “Wear protective  

clothing.”

The safety symbols used conform to the generally 

applicable directives and regulations, such as  

DIN, ANSI.

• 

Safety instructions that only refer to material 

damage are printed in grey, without safety sym-

bols.

2.2. 

Personnel qualifications

Personnel must:

• 

Be instructed about locally applicable regulations 

governing accident prevention.

• 

Have read and understood the installation and 

operating instructions.

• 

Personnel must have the following qualifications:

 -

Electrical work must be carried out by a quali-

fied electrician (in accordance with EN 50110-

1).

 -

Installation/dismantling must be carried out by 

a qualified technician who is trained in the use 

of the necessary tools and fixation materials.

 -

Maintenance work must be carried out by a 

technician who is familiar with handling and 

disposing of the operating fluids used. In addi

-

tion, the technician must have basic knowledge 

of mechanical engineering.

Definition of “qualified electrician”

A qualified electrician is a person with appropriate 

technical education, knowledge and experience 

who can identify and prevent electrical hazards.

2.3.  Operator responsibilities

The operator must:

• 

Provide the installation and operating instructions 

in a language which the personnel can under-

stand.

• 

Make sure that personnel are suitably trained for 

the specified work.

• 

Ensure that safety and information signs mounted 

on the device are always legible.

• 

Train personnel with regard to the operating 

principles of the system.

• 

Eliminate any risk from electrical current.

• 

Integrate the pump into the existing safety con-

cept and ensure that the pump can be switched 

off in an emergency using the existing safety 

shutdowns.

• 

Ensure the standard motor is deactivated in the 

event of high water. Standard motors are not 

overflow-proof! We therefore recommend using 

an alarm switchgear to record major leakages. In 

the event of a major discharge of fluid (e.g. faulty 

piping), the motor can be switched off.

• 

Equip hazardous components (extremely cold, 

extremely hot, rotating etc.) with a guard to be 

provided by the customer.

• 

Demarcate and cordon off the hazardous area.

• 

Define personnel responsibilities to ensure safe 

working practice.

Children and persons younger than 16 years 

or with reduced physical, sensory or mental 

capacities or limited experience are prohibited 

from handling the device! Persons under the 

age of 18 must be supervised by a technician!

2.4.  General safety information

• 

Do not work alone in closed rooms when installing 

and/or removing the pump. A second person must 

always be present for safety reasons.

• 

Sufficient ventilation must be provided when 

working in enclosed spaces.

• 

The pump must always be switched off before 

any work is performed on it (assembly, disman-

tling, maintenance, installation). The drive must 

be disconnected from the electrical system and 

secured against being switched on again. All 

rotating parts must have come to a standstill.

• 

The operator must report any faults or irregulari-

ties that occur to a line manager immediately.

• 

The operator must shut down the equipment  

immediately if defects occur that represent a 

safety risk. These include:

 -

Failure of the safety and/or monitoring devices

 -

Damage to important parts

 -

Damage to electrical equipment, cables and 

insulation

• 

Tools and other objects should only be kept in 

their designated places so that safe operation is 

ensured.

Summary of Contents for Wilo-Rexa NORM

Page 1: ...6081510 02 04 2021 WH Pioneering for You Wilo Rexa NORM RexaNorm RE en Installation and operating instructions...

Page 2: ...Fig 2 Fig 1 A B 8 9 10 2 4 4 7 5 5 3 1 2 7 1 6 3 6...

Page 3: ...Fig 3B Fig 3A 1...

Page 4: ...Fig 4 8 2 4 7 5 3 1 6 Fig 5 1 Rexa NORM M15 77 2140 1400 370 790 860 370 36 29...

Page 5: ...Fig 1 150 0 3 1060 2100 2 6 900 0 3 900 0 3 1010 0 3 Fig 5 2 Rexa NORM M15 84 Fig 5 3 RexaNorm RE 25 74E RE 25 93D 1640 1060 290 600 660 36 29 290...

Page 6: ...Fig 5 4 Rexa NORM M25 61 M30 41 Fig 5 5 Rexa NORM M50 21 26 665 665 665 26 150 26 26 2300 1010 1060 765 765 765 26 198 26 26 26 1450 1500 2691...

Page 7: ...Fig 7 Fig 6 A A A A 2 4 4 5 5 5 5 5 5 3 1 S1 S1 X X Y Y Z Z Fz Mz My Mx Fy Fx...

Page 8: ...Fig 9 Fig 8 2 3 1 2 4 5 3 1...

Page 9: ...Fig 11 Fig 10 F2 F1 M1 M2...

Page 10: ...Fig 13 Fig 12 D D L...

Page 11: ...delivery 17 3 9 Accessories 17 4 Transportation and storage 17 4 1 Delivery 17 4 2 Transportation 17 4 3 Storage 17 4 4 Return delivery 18 5 Installation 18 5 1 General 18 5 2 Installation types 18 5...

Page 12: ...iod is stipulated in the General Terms and Conditions Any deviations must be contractually agreed 1 4 3 Spare parts add ons and modifications Only genuine spare parts from the manufacturer may be used...

Page 13: ...ng instructions in a language which the personnel can under stand Make sure that personnel are suitably trained for the specified work Ensure that safety and information signs mounted on the device ar...

Page 14: ...ibility that people can come into contact with the motor and the fluid the connection must be equipped with an additional residual current device RCD The hydraulics must always be earthed In a standar...

Page 15: ...n various standards are used as a basis for operating assembling and dismantling the pump 2 12 CE marking The CE marking is attached to the rating plate for the pump 3 Product description The pump is...

Page 16: ...ulics must not be operated in an explo sive atmosphere 3 4 Operation with frequency converters Operation on a frequency converter is possible NOTICE Also note all the information in the operating and...

Page 17: ...oted on the freight documentation 4 2 Transportation Only use lifting gear which is legally designated as such and officially approved The lifting gear must have sufficient bearing capacity so that th...

Page 18: ...In order to prevent damage to the device or seri ous injury during installation the following points must be observed Installation work assembly and installation of the pump may only be carried out by...

Page 19: ...to the baseplate using shackles Carrying straps wire ropes and plastic ropes or chains may be used as lifting equipment Bare shaft version The lifting equipment must be attached using a loop Chains m...

Page 20: ...ons for information on concrete quality edge dis tances and curing times Install the pump 1 Check suction and pressure side pipeline system for tight fit The pipeline system must be self supporting i...

Page 21: ...structions from manufacturer 4 Fasten the lifting equipment to the attachment points 5 Loosen the motor fixation on the baseplate 6 Slowly raise the motor by 1 2 mm 0 04 0 08 in 7 Place alignment plat...

Page 22: ...aling chamber monitoring Before the pencil electrode is connected it must be checked with an ohmmeter The following values must be complied with This value must approach infinity If the values are low...

Page 23: ...E Also note all the information in the operating and maintenance manual for the motor Operation on a frequency converter is possible The following parameters must be observed The standard speed of the...

Page 24: ...st measuring point M1 top side of bearing housing vertical vibration 2 Place the measuring point on the second meas uring point M2 laterally on the bearing housing horizontal vibration 3 The measured...

Page 25: ...risk of fatal injury from electric shock when working on electrical devices With all maintenance or repair work the motor must be disconnected from the mains by a qualified electrician and secured aga...

Page 26: ...de for sealing chamber monitoring if applicable Oil change in the sealing chamber Check the leakage chamber for leaks NOTICE If sealing chamber monitoring is installed the maintenance interval corresp...

Page 27: ...ent temperature and the electrical connection for the pencil electrode has to be disconnected in the switchgear The monitoring device can then be checked with an ohmmeter The following values should b...

Page 28: ...runs freely again 2 The sealing chamber monitoring optional has interrupted the electric circuit operator related See fault Mechanical seal leak sealing chamber monitoring reports a fault or shuts dow...

Page 29: ...defective Replace the mechanical seal and contact the plant Further steps for troubleshooting If the points listed here do not rectify the fault contact the Wilo customer service They can help you as...

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Page 32: ...Pioneering for You WILO SE Wilopark 1 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com Local contact at www wilo com contact...

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