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WILO SE 10-2014 V05 DIN A4

English

 

COMMISSIONING

Always keep this manual either by the pump 

or in a place specially reserved for it, where it is 

accessible for the entire operating personnel at 

all times.

In order to prevent damage or serious injury when 

commissioning the pump, the following points 

must be observed:

• Commissioning of the pump may only be carried 

out by qualified and trained personnel in accord

-

ance with the safety instructions.

• All persons working on or with the pump must 

have received, read and understood this operating 

and maintenance manual.

• All safety devices and emergency cut-outs must 

be connected and checked to ensure that they 

work properly.

• Electrical engineering and mechanical adjust-

ments must be made by qualified personnel.

• 

The pump is suitable for use under the specified 

operating conditions.

• 

The work area of the pump is not a recreational 

area and is to be kept free of people! No persons 

are allowed in the work area during start-up or 

operation.

• 

When working in sumps, a second person must be 

present for safety reasons. Adequate ventilation 

must be ensured if there is danger of poisonous 

gases forming.

6.1.  Electrical system

Connect the pump and install the power supply 

cables as described in the “Installation” section 

and in accordance with the VDE guidelines and 

applicable national regulations.

The pump must be properly protected and 

grounded.

Observe the direction of rotation. If the direction 

of rotation is incorrect, the pump will not perform 

as specified and may be damaged.

Make sure all monitoring devices are connected 

and have been tested.

ELECTRICAL hazard! 

Electrical current can cause fatal injuries if not 

handled correctly! All pumps with free cable 

ends (i.e. without plugs) must be connected 

by a qualified electrician.

6.2.  Rotation control

The pump is checked and adjusted in the factory 

to ensure that the direction of rotation is correct. 

The connection must be made according to the 

wiring labels.

A test run must be performed under general op-

erating conditions!

6.2.1.  Checking the direction of rotation

The direction of rotation must be checked with 

a rotating field tester by a local electrician. For the 

correct direction of rotation, a clockwise rotating 

field must be available.

The pump is not approved for operation with 

a counter-clockwise rotating field!

6.2.2.  If the direction of rotation is incorrect

If the direction of rotation is incorrect for direct 

start motors, 2 phases must be swapped. In the 

case of star-delta motors, the connections of two 

windings must be swapped, e.g. U1 with V1 and 

U2 with V2.

6.3.  Level control

Check the level control device for the following 

points:

• 

The float switch must be able to move freely!

• 

The water level must not fall below the minimum!

• 

The maximum switching frequency may not be 

exceeded!

When using a separate level control device, 

check to ensure it has been installed properly and 

inspect the switching points. For the required 

information please refer to the installation and 

operating instructions for the level control device, 

as well as the planning documentation.

6.4.  Commissioning

The pump must have been installed properly as 

specified in the "Installation" chapter. This must 

be checked before the system is switched on.

Minor oil leakage in the mechanical shaft seal on 

delivery is no cause for concern. However, it must 

be removed prior to submersion in the fluid.

Keep out of the pump's work area. No persons 

are allowed in the work area during start-up or 

operation.

If the pump falls over, it must be switched off 

before setting it up again.

WARNING: Danger of crushing! 

In portable installations, the pump can fall 

over when it is switched on or during opera-

tion. Make sure that the pump is positioned 

on a firm bearing surface and that the pump 

foot is mounted correctly.

In the version with a plug, note the plug's IP pro

-

tection class.

6.4.1.  Before switching on

• 

Check the following, in general:

• Cable guidance – no loops, slightly taut

• 

Min./max. temperature of the fluid

• 

Max. immersion depth

• Clean the pipe system on the pressure side 

(hose, piping) – flush with clean water to pre

-

vent deposits forming clogging.

• 

The hydraulics housing must be completely 

filled by the fluid and there must be no air in 

the housing. It can be vented by suitable vent-

ing devices in the system or, if available, using 

vent screws on the pressure port.

• Check switching points of level control and 

dry-running protection systems

• Check to ensure all accessories are properly 

fitted

• 

The following points must also be checked for 

wet well installation:

Summary of Contents for Wilo-Rexa FIT V06DA-110/EAD1-2-T0015-540-P

Page 1: ...vice es Instrucciones de instalación y funcionamiento pt Manual de Instalação e funcionamento nl Inbouw en bedieningsvoorschriften sv Monterings och skötselanvisning fi Asennus ja käyttöohje hr Upute za ugradnju i uporabu pl Instrukcja montażu i obsługi ru Инструкция по монтажу и эксплуатации lt Montavimo ir naudojimo instrukcija ro Instrucţiuni de montaj şi exploatare ...

Page 2: ...Fig 2 Fig 3 Fig 1 1 5 7 6 3 4 2 1 5 6 6 3 3 4 2 S1 S2 S3 7b 7a 1 1 5 9 6 3 4 2 S1 S2 S3 8 7b 7a d A A min 1 x d A d min 0 3 x d B ...

Page 3: ...Fig 6 Fig 7 8 Fig 5 Fig 4 1 4 8 3 3 6 5 2 7 U1 Z1 bn U2 bu Cr M 1 gn ye L N PE W 5 1 2 V 4 U 3 M 3 gn ye L3 L2 21 20 L1 PE 250 V AC 2 5 A cos φ 1 1 ...

Page 4: ......

Page 5: ... delivery 35 3 7 Accessories 35 4 Transport and storage 35 4 1 Delivery 35 4 2 Transport 35 4 3 Storage 35 4 4 Return delivery 36 5 Installation 36 5 1 General 36 5 2 Installation methods 36 5 3 Installation 36 5 4 Dry running protection 39 5 5 Electrical connection 40 5 6 Motor protection and activation types 41 6 Commissioning 41 6 1 Electrical system 42 6 2 Rotation control 42 6 3 Level control...

Page 6: ...rves the right to make technical modifications to units or components This operating and maintenance manual refers to the pump shown on the title page 1 5 Warranty In general the specifications in the current gen eral terms and conditions apply for the warranty You can find these here www wilo com legal Any deviations must be contractually agreed and shall then be given priority 1 5 1 General The ...

Page 7: ...hen installing or removing the pump never work alone in rooms and sump A second person must always be present The pump must always be switched off before any work is performed on it assembly disman tling maintenance installation The pump must be disconnected from the electrical system and secured against being switched on again All ro tating parts must have come to a stop The operator should infor...

Page 8: ...ty and monitoring devices The pumps are equipped with a thermal winding monitor The pump is switched off if the motor gets too hot during operation This device must be connected by an electrician and checked to ensure that it functions correctly before commissioning Personnel must be informed about the built in systems and how they work CAUTION The pump should not be operated if the wind ing monit...

Page 9: ... flu ids gasoline kerosene etc The pumps are not designed for these fluids Wilo Rexa FIT submersible motor pumps are suitable for intermittent pumping of Drainage and sewage Sewage containing faeces Sludges with up to 8 dry matter depend ing on type in domestic and site drainage in accordance with EN 12050 having regard to the regional specific regulations and instructions e g DIN EN 12050 1 and f...

Page 10: ...gress of moisture will result in damage to the plug Never immerse the plug in fluid and always protect it from moisture 3 3 Operating modes 3 3 1 Operating mode S1 permanent operation The pump can operate continuously at the rated load without exceeding the permissible temper ature 3 3 2 Operating mode S2 short term operation The maximum operating period is specified in minutes e g S2 15 The pause...

Page 11: ...arts are damaged or missing the transport company or the manufacturer must be notified on the day of delivery Claims made after this date cannot be recognised Damage to parts must be noted on the freight documentation 4 2 Transport Only the appropriate and approved fastening devices transportation and lifting equipment may be used These must have sufficient load bearing capacity to ensure that the...

Page 12: ...Installation work assembly and installation of the pump may only be carried out by qualified persons The safety instructions must be followed at all times The pump must be inspected for transport dam age before any installation work is carried out 5 1 General For planning and operation of technical sewage systems observe the pertinent local regulations and directives for sewage technology such as ...

Page 13: ...he surface of the water air will be introduced into the fluid which can accumulate in the pipe system This can result in inadmissible operating conditions and to deacti vation of the entire system Check that the available planning documentation installation plans layout of the collector tank intake ratios is complete and correct Please observe all regulations rules and legal requirements for worki...

Page 14: ...can be positioned anywhere in the operating space If used in an operating space with a soft bearing surface a hard base must be used to prevent sinking A pressure hose is con nected on the pressure side If operated for longer periods of time in this in stallation type the pump must be fastened to the floor This prevents vibration and ensures quiet and low wearing running If the motor emerges durin...

Page 15: ... Starting up the pump about 2 4 h As described in the Commissioning section Open slide valves on suction and pressure sides Vent the pressure pipe 5 3 5 Level control Fill levels can be determined using the level control system meaning the pump is switched on and off automatically The fill level can be record ed using float switches pressure and ultrasound measurements or electrodes Note the follo...

Page 16: ...toring devices before commissioning If the values measured deviate from the specifi cations moisture may have penetrated into the motor or the power supply cable or the monitor ing unit may be defective Do not connect the pump and consult Wilo customer service Insulation resistance of the motor winding Before connecting the power supply cable the insulation resistance must be tested This can be me...

Page 17: ...ctrical systems in which faults frequently occur we recommend installing additional protective devices provided by the customer overvoltage undervoltage or phase failure relays lightning protection etc We also recommend installing a residual current op erated protection switch Local and national regulations must be observed when connecting the pump 5 6 2 Activation types Direct activation At full ...

Page 18: ...the correct direction of rotation a clockwise rotating field must be available The pump is not approved for operation with a counter clockwise rotating field 6 2 2 If the direction of rotation is incorrect If the direction of rotation is incorrect for direct start motors 2 phases must be swapped In the case of star delta motors the connections of two windings must be swapped e g U1 with V1 and U2 ...

Page 19: ...iation 2 of the rated frequency Current consumption permissible deviation between phases is a maximum of 5 Voltage difference between the individual phases max 1 Switching frequency see technical data Avoid air entry in the inlet a deflector plate should be fitted if necessary Minimum water submersion Switching points for level control device or dry running protection Smooth running All slide valv...

Page 20: ...ly sealed and leak proof For return delivery and storage please also refer to the Transport and storage section 7 5 Disposal 7 5 1 Operating materials Oils and lubricants must be collected in appropri ate containers and properly disposed of in terms of EC Directive 75 439 EEC as well as in compli ance with the provisions of sections 5a and 5b of the German Waste Act or the applicable local laws 7 ...

Page 21: ...ber is filled with white oil that is potentially biodegradable When changing the oil we recommend the fol lowing oil types Aral Autin PL Shell ONDINA 919 Esso MARCOL 52 or 82 BP WHITEMORE WOM 14 Texaco Pharmaceutical 30 or 40 All oil types marked with are approved for use with foods in accordance with USDA H1 Filling quantities The filling quantities depend on the number of poles 2 pole 900 ml 4 p...

Page 22: ...ar The monitoring equipment can then be checked with an ohmmeter The follow ing values should be measured Bimetallic strip Value 0 passage Pencil electrode This value must approach infinity If the value is low there is water in the oil Also observe the instructions of the option al evaluation relay If there are larger deviations consult the man ufacturer 8 3 5 Inspection of the switchgear relays u...

Page 23: ...lt Pump is running but not pumping 1 No fluid available Open inlet for tank or slide valve 2 Intake blocked Clean the supply line slide valve suction piece suction port or suction strainer 3 Impeller blocked or slowed Switch off the pump secure it against being switched back on again and free the impeller 4 Faulty hose piping Replace defective parts 5 Intermittent operation Check switching system ...

Page 24: ...is defective Replace the mechanical shaft seal and contact the manufacturer Further steps for troubleshooting If the points listed here do not rectify the fault contact Wilo customer service They can help you as follows Telephone or written support from Wilo customer service On site support from Wilo customer service Inspection or repair of the pump at the factory Please note that you may be charg...

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Page 27: ...Pioneering for You WILO SE Nortkirchenstraße 100 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com ...

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