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Installation and operating instructions Wilo-Rexa FIT

 43

DECOMMISSIONING/DISPOSAL

 English

• Clean the pump sump of coarse contaminants

• 

Open all slide valves on the pressure side

• 

The following points must also be checked for dry 

well installation:

• 

Clean the piping on the suction side – flush 

with clean water to prevent deposits forming 

clogging.

• 

Open all slide valves on the pressure and suc

-

tion sides

If the slide valves on the suction and pressure 

sides are closed during operation, the fluid 

in the hydraulics housing is heated up by the 

pumping movement. This heating creates 

strong pressure in the hydraulics housing. 

The pressure can result in the pump exploding. 

Before switching on the pump, ensure that all 

the slide valves are open and open any closed 

slide valves.

6.4.2.  Switch on/off

The pump is switched on and off using a sepa

-

rate operating point (on/off switch, switchgear) 

provided by the customer.

During the start-up procedure, the rated current 

is temporarily exceeded. After the start-up pro

-

cedure is finished, the current must not exceed 

the rated current again.

If the motor does not start up, it must be 

switched off without delay. Before switching it on 

again, wait for the specified start pause and make 

sure to rectify the fault.

6.5.  Safety rules during operation

When operating the pump, always follow the 

locally applicable laws and regulations for work 

safety, accident prevention and handling elec-

trical machinery. To help ensure safe working 

practice, the responsibilities of employees should 

be clearly specified by the operator. All personnel 

are responsible for ensuring that regulations are 

observed.
Due to their design, centrifugal pumps have 

rotating parts that are easily accessible. Depend-

ing on the operating condition, sharp edges can 

develop on these parts.

WARNING: Danger of crushing and amputation 

of limbs! 

Sharp edges can form on the rotating parts in 

the hydraulics. These can result in crushing 

and amputation of limbs. Never reach into the 

hydraulics when the machine is in operation.

The following must be checked at regular inter

-

vals:

• 

Operating voltage (permissible dev/-

5% of the rated voltage)

• 

Frequency (permissible dev/- 2 % of 

the rated frequency)

• Current consumption (permissible deviation 

between phases is a maximum of 5%)

• Voltage difference between the individual 

phases (max. 1%)

• Switching frequency (see technical data)

• 

Avoid air entry in the inlet, a deflector plate 

should be fitted if necessary

• Minimum water submersion

• Switching points for level control device or 

dry-running protection

• Smooth running

• All slide valves must be open.

If the slide valves on the suction and pressure 

sides are closed during operation, the fluid 

in the hydraulics housing is heated up by the 

pumping movement. This heating creates 

strong pressure in the hydraulics housing. 

The pressure can result in the pump exploding. 

Make sure that all slide valves are open during 

operation.

7.  Decommissioning/disposal

• All work must be carried out with the greatest 

care.

• Proper protective clothing is to be worn.

• When carrying out work in basins and/or tanks, 

the respective local protection measures must be 

observed. A second person must be present for 

safety reasons.

• 

Only lifting equipment that is in a technically 

perfect condition and load-carrying equipment 

that has been officially approved may be used for 

lowering and raising the pump.

RISK of fatal injury due to malfunctions! 

Load-carrying and lifting equipment must 

be in a perfect technical condition. Work 

may only commence if the lifting equipment 

has been checked and found to be in perfect 

working order. If it is not inspected, fatal 

injuries may result.

7.1.  Temporary decommissioning

For this type of deactivation, the pump remains 

installed and is not cut off from the electricity 

supply. In the event of temporary decommission

-

ing the pump must remain completely immersed 

so that it is protected from frost and ice. Ensure 

that the temperature of the fluid and in the col

-

lector tank does not fall below +3 °C.
This ensures that the pump is always ready for 

operation. For extended downtime, a regular 

(monthly to quarterly) 5 minute function test 

should be carried out.

CAUTION! 

Only perform function runs under the proper 

operating and usage conditions. Never run 

the machine dry! This can result in irreparable 

damage!

7.2.  Decommissioning for maintenance work or 

storage

The system must be switched off and the pump 

must be disconnected from the mains by an 

electrician and secured against being switched 

on again without permission. Pumps with plugs 

Summary of Contents for Wilo-Rexa FIT V06DA-110/EAD1-2-T0015-540-P

Page 1: ...vice es Instrucciones de instalación y funcionamiento pt Manual de Instalação e funcionamento nl Inbouw en bedieningsvoorschriften sv Monterings och skötselanvisning fi Asennus ja käyttöohje hr Upute za ugradnju i uporabu pl Instrukcja montażu i obsługi ru Инструкция по монтажу и эксплуатации lt Montavimo ir naudojimo instrukcija ro Instrucţiuni de montaj şi exploatare ...

Page 2: ...Fig 2 Fig 3 Fig 1 1 5 7 6 3 4 2 1 5 6 6 3 3 4 2 S1 S2 S3 7b 7a 1 1 5 9 6 3 4 2 S1 S2 S3 8 7b 7a d A A min 1 x d A d min 0 3 x d B ...

Page 3: ...Fig 6 Fig 7 8 Fig 5 Fig 4 1 4 8 3 3 6 5 2 7 U1 Z1 bn U2 bu Cr M 1 gn ye L N PE W 5 1 2 V 4 U 3 M 3 gn ye L3 L2 21 20 L1 PE 250 V AC 2 5 A cos φ 1 1 ...

Page 4: ......

Page 5: ... delivery 35 3 7 Accessories 35 4 Transport and storage 35 4 1 Delivery 35 4 2 Transport 35 4 3 Storage 35 4 4 Return delivery 36 5 Installation 36 5 1 General 36 5 2 Installation methods 36 5 3 Installation 36 5 4 Dry running protection 39 5 5 Electrical connection 40 5 6 Motor protection and activation types 41 6 Commissioning 41 6 1 Electrical system 42 6 2 Rotation control 42 6 3 Level control...

Page 6: ...rves the right to make technical modifications to units or components This operating and maintenance manual refers to the pump shown on the title page 1 5 Warranty In general the specifications in the current gen eral terms and conditions apply for the warranty You can find these here www wilo com legal Any deviations must be contractually agreed and shall then be given priority 1 5 1 General The ...

Page 7: ...hen installing or removing the pump never work alone in rooms and sump A second person must always be present The pump must always be switched off before any work is performed on it assembly disman tling maintenance installation The pump must be disconnected from the electrical system and secured against being switched on again All ro tating parts must have come to a stop The operator should infor...

Page 8: ...ty and monitoring devices The pumps are equipped with a thermal winding monitor The pump is switched off if the motor gets too hot during operation This device must be connected by an electrician and checked to ensure that it functions correctly before commissioning Personnel must be informed about the built in systems and how they work CAUTION The pump should not be operated if the wind ing monit...

Page 9: ... flu ids gasoline kerosene etc The pumps are not designed for these fluids Wilo Rexa FIT submersible motor pumps are suitable for intermittent pumping of Drainage and sewage Sewage containing faeces Sludges with up to 8 dry matter depend ing on type in domestic and site drainage in accordance with EN 12050 having regard to the regional specific regulations and instructions e g DIN EN 12050 1 and f...

Page 10: ...gress of moisture will result in damage to the plug Never immerse the plug in fluid and always protect it from moisture 3 3 Operating modes 3 3 1 Operating mode S1 permanent operation The pump can operate continuously at the rated load without exceeding the permissible temper ature 3 3 2 Operating mode S2 short term operation The maximum operating period is specified in minutes e g S2 15 The pause...

Page 11: ...arts are damaged or missing the transport company or the manufacturer must be notified on the day of delivery Claims made after this date cannot be recognised Damage to parts must be noted on the freight documentation 4 2 Transport Only the appropriate and approved fastening devices transportation and lifting equipment may be used These must have sufficient load bearing capacity to ensure that the...

Page 12: ...Installation work assembly and installation of the pump may only be carried out by qualified persons The safety instructions must be followed at all times The pump must be inspected for transport dam age before any installation work is carried out 5 1 General For planning and operation of technical sewage systems observe the pertinent local regulations and directives for sewage technology such as ...

Page 13: ...he surface of the water air will be introduced into the fluid which can accumulate in the pipe system This can result in inadmissible operating conditions and to deacti vation of the entire system Check that the available planning documentation installation plans layout of the collector tank intake ratios is complete and correct Please observe all regulations rules and legal requirements for worki...

Page 14: ...can be positioned anywhere in the operating space If used in an operating space with a soft bearing surface a hard base must be used to prevent sinking A pressure hose is con nected on the pressure side If operated for longer periods of time in this in stallation type the pump must be fastened to the floor This prevents vibration and ensures quiet and low wearing running If the motor emerges durin...

Page 15: ... Starting up the pump about 2 4 h As described in the Commissioning section Open slide valves on suction and pressure sides Vent the pressure pipe 5 3 5 Level control Fill levels can be determined using the level control system meaning the pump is switched on and off automatically The fill level can be record ed using float switches pressure and ultrasound measurements or electrodes Note the follo...

Page 16: ...toring devices before commissioning If the values measured deviate from the specifi cations moisture may have penetrated into the motor or the power supply cable or the monitor ing unit may be defective Do not connect the pump and consult Wilo customer service Insulation resistance of the motor winding Before connecting the power supply cable the insulation resistance must be tested This can be me...

Page 17: ...ctrical systems in which faults frequently occur we recommend installing additional protective devices provided by the customer overvoltage undervoltage or phase failure relays lightning protection etc We also recommend installing a residual current op erated protection switch Local and national regulations must be observed when connecting the pump 5 6 2 Activation types Direct activation At full ...

Page 18: ...the correct direction of rotation a clockwise rotating field must be available The pump is not approved for operation with a counter clockwise rotating field 6 2 2 If the direction of rotation is incorrect If the direction of rotation is incorrect for direct start motors 2 phases must be swapped In the case of star delta motors the connections of two windings must be swapped e g U1 with V1 and U2 ...

Page 19: ...iation 2 of the rated frequency Current consumption permissible deviation between phases is a maximum of 5 Voltage difference between the individual phases max 1 Switching frequency see technical data Avoid air entry in the inlet a deflector plate should be fitted if necessary Minimum water submersion Switching points for level control device or dry running protection Smooth running All slide valv...

Page 20: ...ly sealed and leak proof For return delivery and storage please also refer to the Transport and storage section 7 5 Disposal 7 5 1 Operating materials Oils and lubricants must be collected in appropri ate containers and properly disposed of in terms of EC Directive 75 439 EEC as well as in compli ance with the provisions of sections 5a and 5b of the German Waste Act or the applicable local laws 7 ...

Page 21: ...ber is filled with white oil that is potentially biodegradable When changing the oil we recommend the fol lowing oil types Aral Autin PL Shell ONDINA 919 Esso MARCOL 52 or 82 BP WHITEMORE WOM 14 Texaco Pharmaceutical 30 or 40 All oil types marked with are approved for use with foods in accordance with USDA H1 Filling quantities The filling quantities depend on the number of poles 2 pole 900 ml 4 p...

Page 22: ...ar The monitoring equipment can then be checked with an ohmmeter The follow ing values should be measured Bimetallic strip Value 0 passage Pencil electrode This value must approach infinity If the value is low there is water in the oil Also observe the instructions of the option al evaluation relay If there are larger deviations consult the man ufacturer 8 3 5 Inspection of the switchgear relays u...

Page 23: ...lt Pump is running but not pumping 1 No fluid available Open inlet for tank or slide valve 2 Intake blocked Clean the supply line slide valve suction piece suction port or suction strainer 3 Impeller blocked or slowed Switch off the pump secure it against being switched back on again and free the impeller 4 Faulty hose piping Replace defective parts 5 Intermittent operation Check switching system ...

Page 24: ...is defective Replace the mechanical shaft seal and contact the manufacturer Further steps for troubleshooting If the points listed here do not rectify the fault contact Wilo customer service They can help you as follows Telephone or written support from Wilo customer service On site support from Wilo customer service Inspection or repair of the pump at the factory Please note that you may be charg...

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Page 27: ...Pioneering for You WILO SE Nortkirchenstraße 100 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com ...

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