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WILO SE 10-2014 V05 DIN A4

English

 

INTRODUCTION

1.  Introduction

1.1.  About this document

The language of the original operating instruc

-

tions is German. All other languages of these 

instructions are translations of the original oper-

ating instructions.

This manual is divided into individual sections, 

which are listed in the table of contents. Each 

section has a heading which clearly describes its 

content.

A copy of the EC declaration of conformity is 

a component of these operating instructions.

If a technical modification is made on the designs 

named there without our agreement, this decla-

ration loses its validity.

1.2. 

Personnel qualifications

All personnel who work on or with the pump must 

be qualified for such work; electrical work, for 

example, may only be carried out by a qualified 

electrician. All personnel must be of legal age.

Operating and maintenance personnel must also 

observe national accident prevention regulations.

It must be ensured that personnel have read and 

understood the instructions in this operating and 

maintenance handbook; if necessary, this manual 

must be ordered from the manufacturer in the 

required language.

This pump is not intended for use by persons 

(including children) with limited physical, sensory 

or mental capacities or without the relevant 

experience or knowledge, unless they are super

-

vised by a person responsible for their safety and 

receive instructions from this person on how to 

use the pump.
Children must be supervised in order to ensure 

that they do not play with the pump.

1.3.  Copyright

This operating and maintenance manual has been 

copyrighted by the manufacturer. The operating 

and maintenance manual is intended for use by 

installation, operating and maintenance person-

nel. It contains technical regulations and drawings 

which may not be reproduced or distributed, 

either completely or in part, or used for purposes 

of competition without the express consent of 

the manufacturer or shared with others. The illus

-

trations used may differ from the original and are 

only intended as an exemplary representation of 

the pumps.

1.4.  Subject to changes proviso

The manufacturer reserves the right to make 

technical modifications to units or components. 

This operating and maintenance manual refers to 

the pump shown on the title page.

1.5.  Warranty

In general, the specifications in the current "gen

-

eral terms and conditions" apply for the warranty. 

You can find these here:

 

www.wilo.com/legal

Any deviations must be contractually agreed and 

shall then be given priority.

1.5.1.  General

The manufacturer is obliged to correct any de

-

fects found in the pumps it sells, provided that 

the defects meet one or more of the following 

requirements:

• 

The defects are caused by the materials used 

or the way the product was manufactured or 

designed.

• 

The defects were reported in writing to the man

-

ufacturer within the agreed warranty period.

• 

The pump was used only as prescribed.

• All monitoring devices are connected and were 

tested before commissioning.

1.5.2.  Warranty period

The duration of the warranty period is stipulated 

in the "general terms and conditions".

Any deviations must be contractually agreed.

1.5.3. 

Spare parts, attachments and modifications

Only genuine spare parts from the manufacturer 

may be used for repairs, replacements, attach-

ments and modifications. Unauthorized add-ons 

and modifications or the use of non-original spare 

parts can seriously damage the pump and/or 

injure personnel.

1.5.4.  Maintenance

The prescribed maintenance and inspection 

work should be carried out regularly. This work 

may only be carried out by qualified, trained and 

authorised personnel.

1.5.5.  Damage to the product

Damage and malfunctions that endanger safety 

must be eliminated immediately by trained per-

sonnel. The pump may only be operated if it is in 

perfect working order.

In general, repairs should only be carried out by 

Wilo customer service.

1.5.6.  Disclaimer

No warranty claims will be accepted or liability 

will be assumed for pump damage if any of the 

following items apply:

• 

The manufacturer deems that information pro

-

vided by the operator or customer is insufficient 

or incorrect

• Non-compliance with safety instructions and 

working instructions as specified in this operating 

and maintenance manual

• Improper use

• Incorrect storage and transport

• Improper assembly/dismantling

• 

Insufficient maintenance

• Incorrect repairs

• Inadequate construction site or construction work

• 

Chemical, electrochemical and electrical influ

-

ences

• Wear

Summary of Contents for Wilo-Rexa FIT V06DA-110/EAD1-2-T0015-540-P

Page 1: ...vice es Instrucciones de instalación y funcionamiento pt Manual de Instalação e funcionamento nl Inbouw en bedieningsvoorschriften sv Monterings och skötselanvisning fi Asennus ja käyttöohje hr Upute za ugradnju i uporabu pl Instrukcja montażu i obsługi ru Инструкция по монтажу и эксплуатации lt Montavimo ir naudojimo instrukcija ro Instrucţiuni de montaj şi exploatare ...

Page 2: ...Fig 2 Fig 3 Fig 1 1 5 7 6 3 4 2 1 5 6 6 3 3 4 2 S1 S2 S3 7b 7a 1 1 5 9 6 3 4 2 S1 S2 S3 8 7b 7a d A A min 1 x d A d min 0 3 x d B ...

Page 3: ...Fig 6 Fig 7 8 Fig 5 Fig 4 1 4 8 3 3 6 5 2 7 U1 Z1 bn U2 bu Cr M 1 gn ye L N PE W 5 1 2 V 4 U 3 M 3 gn ye L3 L2 21 20 L1 PE 250 V AC 2 5 A cos φ 1 1 ...

Page 4: ......

Page 5: ... delivery 35 3 7 Accessories 35 4 Transport and storage 35 4 1 Delivery 35 4 2 Transport 35 4 3 Storage 35 4 4 Return delivery 36 5 Installation 36 5 1 General 36 5 2 Installation methods 36 5 3 Installation 36 5 4 Dry running protection 39 5 5 Electrical connection 40 5 6 Motor protection and activation types 41 6 Commissioning 41 6 1 Electrical system 42 6 2 Rotation control 42 6 3 Level control...

Page 6: ...rves the right to make technical modifications to units or components This operating and maintenance manual refers to the pump shown on the title page 1 5 Warranty In general the specifications in the current gen eral terms and conditions apply for the warranty You can find these here www wilo com legal Any deviations must be contractually agreed and shall then be given priority 1 5 1 General The ...

Page 7: ...hen installing or removing the pump never work alone in rooms and sump A second person must always be present The pump must always be switched off before any work is performed on it assembly disman tling maintenance installation The pump must be disconnected from the electrical system and secured against being switched on again All ro tating parts must have come to a stop The operator should infor...

Page 8: ...ty and monitoring devices The pumps are equipped with a thermal winding monitor The pump is switched off if the motor gets too hot during operation This device must be connected by an electrician and checked to ensure that it functions correctly before commissioning Personnel must be informed about the built in systems and how they work CAUTION The pump should not be operated if the wind ing monit...

Page 9: ... flu ids gasoline kerosene etc The pumps are not designed for these fluids Wilo Rexa FIT submersible motor pumps are suitable for intermittent pumping of Drainage and sewage Sewage containing faeces Sludges with up to 8 dry matter depend ing on type in domestic and site drainage in accordance with EN 12050 having regard to the regional specific regulations and instructions e g DIN EN 12050 1 and f...

Page 10: ...gress of moisture will result in damage to the plug Never immerse the plug in fluid and always protect it from moisture 3 3 Operating modes 3 3 1 Operating mode S1 permanent operation The pump can operate continuously at the rated load without exceeding the permissible temper ature 3 3 2 Operating mode S2 short term operation The maximum operating period is specified in minutes e g S2 15 The pause...

Page 11: ...arts are damaged or missing the transport company or the manufacturer must be notified on the day of delivery Claims made after this date cannot be recognised Damage to parts must be noted on the freight documentation 4 2 Transport Only the appropriate and approved fastening devices transportation and lifting equipment may be used These must have sufficient load bearing capacity to ensure that the...

Page 12: ...Installation work assembly and installation of the pump may only be carried out by qualified persons The safety instructions must be followed at all times The pump must be inspected for transport dam age before any installation work is carried out 5 1 General For planning and operation of technical sewage systems observe the pertinent local regulations and directives for sewage technology such as ...

Page 13: ...he surface of the water air will be introduced into the fluid which can accumulate in the pipe system This can result in inadmissible operating conditions and to deacti vation of the entire system Check that the available planning documentation installation plans layout of the collector tank intake ratios is complete and correct Please observe all regulations rules and legal requirements for worki...

Page 14: ...can be positioned anywhere in the operating space If used in an operating space with a soft bearing surface a hard base must be used to prevent sinking A pressure hose is con nected on the pressure side If operated for longer periods of time in this in stallation type the pump must be fastened to the floor This prevents vibration and ensures quiet and low wearing running If the motor emerges durin...

Page 15: ... Starting up the pump about 2 4 h As described in the Commissioning section Open slide valves on suction and pressure sides Vent the pressure pipe 5 3 5 Level control Fill levels can be determined using the level control system meaning the pump is switched on and off automatically The fill level can be record ed using float switches pressure and ultrasound measurements or electrodes Note the follo...

Page 16: ...toring devices before commissioning If the values measured deviate from the specifi cations moisture may have penetrated into the motor or the power supply cable or the monitor ing unit may be defective Do not connect the pump and consult Wilo customer service Insulation resistance of the motor winding Before connecting the power supply cable the insulation resistance must be tested This can be me...

Page 17: ...ctrical systems in which faults frequently occur we recommend installing additional protective devices provided by the customer overvoltage undervoltage or phase failure relays lightning protection etc We also recommend installing a residual current op erated protection switch Local and national regulations must be observed when connecting the pump 5 6 2 Activation types Direct activation At full ...

Page 18: ...the correct direction of rotation a clockwise rotating field must be available The pump is not approved for operation with a counter clockwise rotating field 6 2 2 If the direction of rotation is incorrect If the direction of rotation is incorrect for direct start motors 2 phases must be swapped In the case of star delta motors the connections of two windings must be swapped e g U1 with V1 and U2 ...

Page 19: ...iation 2 of the rated frequency Current consumption permissible deviation between phases is a maximum of 5 Voltage difference between the individual phases max 1 Switching frequency see technical data Avoid air entry in the inlet a deflector plate should be fitted if necessary Minimum water submersion Switching points for level control device or dry running protection Smooth running All slide valv...

Page 20: ...ly sealed and leak proof For return delivery and storage please also refer to the Transport and storage section 7 5 Disposal 7 5 1 Operating materials Oils and lubricants must be collected in appropri ate containers and properly disposed of in terms of EC Directive 75 439 EEC as well as in compli ance with the provisions of sections 5a and 5b of the German Waste Act or the applicable local laws 7 ...

Page 21: ...ber is filled with white oil that is potentially biodegradable When changing the oil we recommend the fol lowing oil types Aral Autin PL Shell ONDINA 919 Esso MARCOL 52 or 82 BP WHITEMORE WOM 14 Texaco Pharmaceutical 30 or 40 All oil types marked with are approved for use with foods in accordance with USDA H1 Filling quantities The filling quantities depend on the number of poles 2 pole 900 ml 4 p...

Page 22: ...ar The monitoring equipment can then be checked with an ohmmeter The follow ing values should be measured Bimetallic strip Value 0 passage Pencil electrode This value must approach infinity If the value is low there is water in the oil Also observe the instructions of the option al evaluation relay If there are larger deviations consult the man ufacturer 8 3 5 Inspection of the switchgear relays u...

Page 23: ...lt Pump is running but not pumping 1 No fluid available Open inlet for tank or slide valve 2 Intake blocked Clean the supply line slide valve suction piece suction port or suction strainer 3 Impeller blocked or slowed Switch off the pump secure it against being switched back on again and free the impeller 4 Faulty hose piping Replace defective parts 5 Intermittent operation Check switching system ...

Page 24: ...is defective Replace the mechanical shaft seal and contact the manufacturer Further steps for troubleshooting If the points listed here do not rectify the fault contact Wilo customer service They can help you as follows Telephone or written support from Wilo customer service On site support from Wilo customer service Inspection or repair of the pump at the factory Please note that you may be charg...

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Page 27: ...Pioneering for You WILO SE Nortkirchenstraße 100 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com ...

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