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English

42

WILO SE 10/2013

9.1 General position from maintenance

• General inspection of the unit (including water 

and power supplies) to check the apparent condi-
tions of all components

• General Cleaning
• Tightness control of non-return valves
• Check the operating configuration of the electri-

cal panel

• Check the correct operation of alarm pilot lights 

on the control panel

• Check the correct operation of the minimum tank/

well level alarm

• Check electrical connections to see if there are no 

signs of insulation damages, burning, loosening of 
terminals

• Check the electric motors insulation resistance. 

When it is cold, an engine without isolation dam-
ages must have a resistance of more than 1000 
megohm.

• Check the pre-inflation of membrane tanks.
• See also specific operations indicated in the par-

ticular instructions manuals for the various com-
ponents of the booster.

• Check if minimum service equipment supply, 

required by the EN 12845 standard for the quick 
restoration of the fully working order of the sys-
tem in case of failure, is held in stock.

• Check the correct functioning of the minimum 

fuel level alarm.

• Check the correct functioning of engine oil heater 

resistor.

• Check the battery charge level and the efficiency 

of the battery charger.

• Check the correct functioning of the stop solenoid 

valve (fig. 11).

• Check the pump cooling oil level and viscosity. 
• Check the priming circuit (especially for unit 

above the level of water charge).
During all checks, the following points have to be 
controlled: 

a) All the different pressures of the manometer for 

water and air of the buildings, pressures for main 
pipes and pressure tanks.

b) All water levels in storage tanks, rivers, canals, 

lakes (including pump priming tanks and under 
pressure tanks).

c) The correct position of all the main gate valves.

9.2 Test of automatic start of pump

Tests on automatic pumps must include the fol-
lowing: 

a) Control engine oil and fuel level.

b) Reduce the water pressure on starting device, in 

this way simulating an automatic start request 
(cf. chapter 8).

c) When the pump starts, the starting pressure must 

be controlled and recorded.

d) Control the oil pressure on diesel pump and the 

cooling circuit water flow.

CAUTION! Risk of malfunction of the pump!
Always top up fuel and other fluids after per-
forming the tests.

9.3 Test of automatic start of diesel pump

After testing the start, diesel engines must be 
tested as follows: 

a) Let the motor run for 20 min, or for the time 

recommended by the supplier. Then, stop the 
engine and immediately restart it by using the 
test button ‘manual start’.

b) Control the water level in the primary cooling 

circuit.
During the test, you must check the oil pressure, 
the engine temperature and the coolant flow. 
Then control the oil hoses and make a general 
check to detect any possible fuel, coolant or 
exhaust smoke leakage.

9.4 Periodic tests

Monthly checks

Control level and density of the electrolyte of all 
lead storage battery cells (including diesel engine 
starting batteries and batteries used to the elec-
trical control panel power supply). If the density is 
low, check the battery charger, and if it is correctly 
working, replace the battery in failure.

Quarterly checks 
To perform it maximum every 13 weeks

An inspection report must be recorded, signed and 
given to the final user. This must include details of 
each procedure carried out or planned, details of 
external factors, such as weather conditions, 
which could have influenced the results.

Check the pipes and supports to check the possi-
ble corrosion points and protect them where if 
necessary.
Check pipes for correct earth connection.
Sprinkler pipes cannot be used for electrical 
equipment earth connection. Remove all of this 
kind of connection and implement an alternative 
solution.
Check each water supply on each control station 
of the system. The pump(s) should automatically 
start, pressure values and measured flow cannot 
be less than that reported values on the project. 
Each change must be recorded.
Check all valves that supply sprinklers with water 
in order to be sure they are working. Then return 
them to their normal running position. Realize the 
same operation for all the water supply valves, the 
control and alarm valves and all local or auxiliary 
valves.
Check and control the amount and packaging of 
spare parts that are in stock.

Semi-annual checks
To perform it maximum every 6 months

Check the alarm system and remotely alarm sys-
tem report to the central supervision.

Summary of Contents for SiFire

Page 1: ...re EN Pioneering for You 4 188 030 Ed 01 2013 11 Wilo de Einbau und Betriebsanleitung en Installation and operating instructions fr Notice de montage et de mise en service nl Inbouw en bedieningsvoors...

Page 2: ...Fig 1 Fig 2a A 2 2 E B C D...

Page 3: ...Fig 2b Fig 3 21 25 26 13 11 12 19 15 22 27 20 24 23 2 1 14 4 16 7 5 6 10 18 17 9 9 10 8 3...

Page 4: ...Fig 4 Fig 5...

Page 5: ...Fig 6a 3 5 D D 4 D 2 3 C min max 1 8 m s Fig 6b min 3 5 D D 4 D max 2 m 2 3 C max 1 8 m s...

Page 6: ...Fig 7 Fig 8 max 3 2 m min A B C D 2 4 5 6 3 8 7 1...

Page 7: ...Fig 9a Fig 9b A B C D 800 800 800...

Page 8: ...Fig 1a Fig 9a variant Fig 9b variant A B C D 800 800 800...

Page 9: ...Fig 10 Fig 11 1 2 1 2 1...

Page 10: ......

Page 11: ...de Einbau und Betriebsanleitung 5 en Installation and operating instructions 29 fr Notice de montage et de mise en service 51 nl Inbouw en bedieningsvoorschriften 75...

Page 12: ...sel pump 16 Connection for priming circuit of main pump 17 Main pump 18 Jockey pump 19 Tank for fuel leakages 20 Fuel tank vent valve 21 Fuel level gauge 22 Drain for cleaning of deposit in fuel tank...

Page 13: ...ructions Wilo SiFire System 27 Fig 9a Variant Exhaust air for combustion and cooling diesel engine Fig 9b A Muffler B Exhaust thermal protection C Condensation drain D Expansion joint Fig 10 Automatic...

Page 14: ...7 Installation and electrical connection 34 7 1 Installation 34 7 2 Safety recommendations 34 7 3 Control and environment 35 7 4 Electrical connection 35 7 4 1 General 35 7 4 2 Hydraulic connection 36...

Page 15: ...t be adhered to but also the special safety instructions with danger symbols included under the following main points 2 1 Danger symbols used in this operating instruction Symbols General danger symbo...

Page 16: ...l installation and maintenance work iscarried out by authorised and qualified personnel who are sufficiently informed from their own detailed study of the operating instructions Work on the product un...

Page 17: ...eproof and ventilated enough with necessary spaces around pumps for movements and regular main tenance Theroommust beinaccordancewiththe EN 12845 standards Airflow for ventilation and for cooling of e...

Page 18: ...requirements trans port handling difficulties particular perform ances etc using the main components described below main normalised back pull out pumps coupled to an electrical motor or diesel engin...

Page 19: ...tion class IP 54 6 3 Function of the product The operational logic for the fire extinguishing unit is based on the cascade calibration of the pressure switches for pump starting The jockey pump of pre...

Page 20: ...void access to the system for unauthorised persons The booster is a fire equipment using AUTO MATIC START and MANUAL STOP ONLY For this reason there must have a clearly visible sign in the system room...

Page 21: ...ous tic and vibration levels In order not to transmit tension to the frame get the defects of alignment between theanchorsandthesupport surfacewith metal shims as shown in the figure 4 CAUTION Risk of...

Page 22: ...following points are checked pipes are positioned in such a way as to avoid air accumulation suction pipes between the intake point and the pumping has to be as shortest as possible Its diameter must...

Page 23: ...be performed by qualified people 8 1 General preparations and check Before switching on for the first time check that the wiring has been done correctly particularly the earth connection To make sure...

Page 24: ...and electrical connections indicated in this manual are cor rectly done Make sure the valves at the suction and discharge side of the pump are open Make sure the pump is primed and filled with water C...

Page 25: ...gas in the pump room Leakage on mechanical seal Vibrations noise and excessive temperatures could be due to misalignment of motor pump coupling 8 4 3 Commissioning jockey pump Manual Start Follow com...

Page 26: ...o start the electric pump through the float signal Then follow pump box instructions to check the correct functioning of automatism Pump with diesel engine Before testing make sure that the return cir...

Page 27: ...iesel engine it is advisable to disconnect the positive terminal of battery to prevent undesired start ups DANGER Risk of fatal injury Before changing the engine oil make sure the temperature is below...

Page 28: ...ssure on diesel pump and the cooling circuit water flow CAUTION Risk of malfunction of the pump Always top up fuel and other fluids after per forming the tests 9 3 Test of automatic start of diesel pu...

Page 29: ...hen origi nal spare parts are replaced by other parts with different characteristics 9 5 Residual risks during facility management WARNING Risk of cut Sharp edges orany not protected threaded parts en...

Page 30: ...h Pump in cavita tion Review calculations to suit pump NPSHr Wrong diameter of the suction pipe and valves Pump in cavitation Review calculations to suit pump NPSHr Air inlet in the suction line Make...

Page 31: ...ck and tighten Sliding between fan and motor and between coupling and coupling cover cap etc Guarantee the correct distance and re assemble Foreign parts in motor or pump Dismantle and remove Not alig...

Page 32: ...re Unusual heating too high water oil temperature Pump overload frictions Dismantle and check Coupling out of axis Align correctly Ambient temperature higher than 40 C Ventilate the space Insufficient...

Page 33: ...perations andhandling thefollowingmaterialsmustbesent to centres specialised in the collection and removal of waste Electromechanical and electronic components Electric cables Batteries Strainers Oil...

Page 34: ......

Page 35: ......

Page 36: ...omagnetycznej 2004 108 WE 2004 108 EG pou it harmoniza n normy zejm na stosowanymi normami zharmonizowanymi a w szczeg lno ci viz p edchoz strana patrz poprzednia strona EL TR RO 3 5 7 5 99 CE Uygunlu...

Page 37: ...20 27442100 Indonesia WILO Pumps Indonesia Jakarta Selatan 12140 T 62 21 7247676 Ireland WILO Ireland T 353 61 227566 Italy Borromeo Milano T 39 25538351 Kazakhstan WILO Central Asia 050002 Almaty T 7...

Page 38: ...Pioneering for You WILO SE Nortkirchenstra e 100 D 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com...

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