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Installation and operating instructions  Wilo 

 SCPV pumps 

24 

 

9.4.4   Shaft & keys

 

The   sleeve  should be  examined  to  see   if  it 
is  grooved  or  generally  worn.  The    outside 
diameter  of  the   sleeve should be  measured 
and   a   comparison  made  with  the   bore  of 
the   bearing bush through which the   sleeve 
passes.  The   amount  of   clearance  between 
the   two   can   thus be   checked  to  determine 
whether   or    not    it    is    within   acceptable 
limits. 

 

9.4.5   Bearings

 

9.4.5.1   Bush Bearing

 

Under  normal conditions the outside  dia. of shaft 
sleeve  are uniformly  loaded and provided  that an 
adequate  supply  of  pumped  liquid  is  maintained 
through  Flushing  line,  the  bearing  will  usually 
operate  until  wear  is  approximately  150%  the 
original  design  clearance  without  detriment  to 
mechanical  performance  of  the  pump.  The  most 
positive    indication    of    the    loss    in    bearing 
efficiency  will  be  given  by  an  increase  in level  of 
vibration.  This  increase  may  be  gradual  and 
difficult  to  detect  or  sudden  and  prominent.  But 
when an increase  is detected  the reason must be 
investigated  because  it  is  a  symptom  that  the 
bearings    may    require    renewal    even    if    the 
allowable   degree   of   wear   previously   indicated 
has not been reached. 

 

The Finocot 

B

’ 

bearing bush  should  be inspected 

for: 

 

   

Excessive  clearance  by  measuring  clearance 

between  O/D  of  shaft  sleeve  and  bush 
bearing.  If  clearance  has  become  excessive 
or  if  bearing  is  not  usable  the  same  must  be 
renewed.  After  renewing  the  bushes,  check 
clearances and maintain the record 

 
 

NOTE:

 

An  incorrect  fit  can  allow  one  or  both  of  the 
bearing  tracks  to  creep,  which  will  affect  the 
running  accuracy  and  the  assembly  and 
dismantling  of  a  pump.  Creep  is  the  slow 
rotation of one track relative to its seating, it is 
undesirable  since  the  spindle  and  the  bore  of 
the  bearing  or  the  housing  and  the  outside 
diameter  of  the  bearing  may  become  worn. 
Creep is not due to friction within a bearing but 
is  generally  caused  due  to  radial  loads  rotating 
or  oscillating  in  respect  to  fixed  point  on  the 
track. 

 

If creep has occurred  the interference  fit of the 
bearing  must  be  restored,  either  by  metal 
spraying  or  chromium   plating  and  regrinding 
the    seating    to  the    correct    diameter; 
interference  fits  must  not  be  simulated  by 
knurling, scoring  or distortion  of the seating on 
which  creep  has  occurred  because  such 
practices  are  ineffective  and  creep  will  quickly 
reoccur.   Even  if  the  bearing  is  prevented  from 
creeping  it  will  usually  be  distorted  by  the 
seating,  and  failure  will  result  caused  by  local 
overloading and high frequency vibration. 

 

   

Examine  the abutment. Abutment  for ball bearings 

must  be  flat  and  square  with  the  axis  of  rotation. 
The  radius  at  the  root  of  an  abutment  must  be 
smaller  than  the  corner  radius  of  the  track  located 
against  the  abutment.  The  edge  of  the  abutment 
must  be  reduced  or  chamfered;  a  burred  edge  can 
tilt or distort a bearing track. 

 

If    after    inspection,    the    bearing    is    re-usable, 

completely  coat  all  parts  with  rust  preventive  oil, 
working   it   well   into   the   internal   parts   of   the 
bearing. Wrap in clean greaseproof  paper and store 
until  required  for  replacement  or  refit  on  to  the 
spindle   if   needed.   In   case   of   immediate   use, 
coating of rust preventive oil is not necessary. 

 

9.4.5.2   Thrust Ball Bearing

 

Clean all the components using clean white spirit. Do 
not    use    chlorinated    solvents    such    as 
trichloroethylene  and  carbon  tetrachloride  because 
they introduce  a corrosion  risk when used on ferrous 
materials.  If  these  chemicals  are  present  for  any 
reason a `No Smoking' rule must be strictly enforced. 
Inspect the bearing as follows 

   

Visually  inspect  the  bearing.  The  balls,  the  inner  and 

outer  tracks  must  all  be  free  from  chipping,  cracks, 
abrasions or discolouration. 

     

Check    that  the  parts  of  the  cage  are  firmly  fixed 

together. 

    

Visually  inspect  the  bore  for  any  sign  of  damage. 

Burrs  or  any  scratches  caused  during  bearing 
withdrawal  should  be  carefully  removed  by  hand 
application  of  a  fine  oilstone,  the  treatment  being 
confined to the minimum possible area. 

   

Visually  inspect  the  outside  diameter  for  signs  of 

fretting,  any stains may be carefully  polished  off, but 
abrasion  must be kept to the absolute  minimum that 
is required, followed by cleaning. 

     

Check  that  bearing  rotates  freely  and  smoothly.  If 

there is  any  doubt  regarding  the  serviceability  of  the 
bearing it should be renewed. 

   

Inspect the Bearing Housing as follows 

   

Visually inspect the bore for any signs of fretting, any 

stains  may  be  carefully  polished  off,  but  abrasion 
must  be  kept  to  the  absolute  minimum  that  is 
required, followed by cleaning. 

   

Where  fretting  has  occurred,  bearing  and  housing 

should  be  clean  and  dry,  and  trial  assembled.  It  is  a 
transitional  fit  and may  be  described  as  a sucking  fit 
without  any  detectable  clearance  or  play  between 
the  outer  race  and  the  housing  bore.  Any  assembly 
that  achieves  this  may  be  considered  as  being 
acceptable,  provided  the  bearing  is  serviceable. 
Assemblies  that  do not achieve  this degree  of fitting 
may   improve   if   a   new   bearing   is   fitted,   or   Wilo 
Mather & Platt may be consulted. 

 

Examine  the  abutment.  Abutment  for  ball  bearings 

must be flat and square with the axis of rotation. The 
radius  at  the  root  of  an  abutment  must  be  smaller 
than  the  corner  radius  of  the  track  located  against 
the  abutment.  The  edge  of  the  abutment  must  be 
reduced   or   chamfered;   a   burred   edge   can   tilt   or 
distort a bearing    track. 

 

If    after    inspection,    the    bearing    is    re-usable, 

completely  coat  all  parts  with  rust  preventive  oil, 
working   it   well   into   the   internal   parts   of   the 
bearing. Wrap in clean greaseproof paper and store 

Summary of Contents for SCPV

Page 1: ...Wilo SC PV_ 201 310 10_ E0 3 Wilo SCPV pumps en Installationand operating instructions...

Page 2: ...l and maintain the pump shall be responsible for hassle free installation operation or maintenance of the product This document is prepared with at most care to ensure correct and accurate information...

Page 3: ...tion and operating instructions Wilo SCPV pumps 2 Fig 1 Pump Handling 3 1 Fig 2 Pump Foundation 7 2 1 Bare Pump HorizontalLifting bar Lifting ropes Motor Motor Stool Split case Pump Pump Stool Foundat...

Page 4: ...Installation and operating instructions Wilo SCPV pumps 3 Fig 3 Coupling assembly 7 2 3 Fig 4 Suction Layout 7 2 5 Fig 5 Suction Layout 7 2 5...

Page 5: ...Installation and operating instructions Wilo SCPV pumps 4 Fig 6 Discharge Layout 7 2 6 Fig 7 Discharge Layout 7 2 6...

Page 6: ...Installation and operating instructions Wilo SCPV pumps 5 Fig 8 Gland Packing Details 7 2 7 Fig 9 Bolt tighting sequence 9 5 2...

Page 7: ...ended use 9 5 Product information 10 5 1 Data plate 10 5 2 Type key 10 5 3 General description 10 5 4 Scope of delivery 11 5 5 Accessories 11 6 Description and function 11 6 1 Description of the produ...

Page 8: ...uries WARNING The user can suffer serious injuries Warning implies that serious injury to persons is probable if this information is disregarded CAUTION There is a risk of damaging the pump installati...

Page 9: ...e when the pump is supplied along with motor panels When motor panel is in end user s scope of supply it isadvised to go for CE approved motors panels Environmental safety Disposal of any unwanted scr...

Page 10: ...p on operation 3 3 2 Long term storage more than 3 month If the equipment will be subject to extended storage condition prior to installation then the manufacturer must be informed about storage durat...

Page 11: ...odel dependent Discharge nominal diameters DN 50 up to 400 Flange standard PN 16 25 ISO 7005 2 as needed Limit of fluid temperature min max Mechanical seal version C Gland packing version C 8 up to 12...

Page 12: ...ion for neck rings Tapings are provided in top half casing for taking water seal flushing connection to the stuffing box Tapings are also provided on top of casing for mounting air cock for venting Th...

Page 13: ...sher 2105 Non drive end shaft sleeve 2410 Gland packing 3001 Cowl Nut L H 2300 Lantern ring 3031 Sleeve nut L H 2070 Water Thrower 3032 Sleeve nut R H 3250 Coupling key For Mechanical Seal No Part des...

Page 14: ...d be taken to bar persons from standing beneath a suspended load Further more it is also prohibited to move suspended loads over exposed workplaces where people are present The fastening devices shoul...

Page 15: ...motor Avoid exposure of the pump to direct sunlight An appropriate solution to avoid frost must be implemented CAUTION Risk of material damage Ensure sufficient ventilation heating if the ambient tem...

Page 16: ...t mix in the proportion specified earlier for foundation bolt grouting should be used 7 2 3 Alignment of the pumps and its driving units When the sole plate is leveled and the satisfactory alignment i...

Page 17: ...xed relation to the diameter of the suction branch of the pump The size of the pipe must be such that friction losses are kept to a minimum For example a long suction pipe or one with numerous bends w...

Page 18: ...Mechanical seal CAUTION Damage to the pump Never start the pump without liquid inside otherwise the mechanical seal will be damaged instantaneously No real operation is required during the setup of t...

Page 19: ...ay become very hot depending on the operating state of the pump or system fluid temperature CAUTION Danger sealing system damage Any attempt to run the pump dry or partially full may result in seizure...

Page 20: ...k that all electrical checks on motor relay setting in panel etc have been carried out in accordance with the instructions of motor manufacturer Ensure that mechanical seal connection is provided as s...

Page 21: ...g the pump If the gland plate is too tight the packing stuff willbe immediately damage At the beginning of the operation the leak at the gland packing should be important It should reduce progressivel...

Page 22: ...in a fortnight and values compared with that of previous records Check that there is sufficient leakage from the gland packing to ensure proper cooling and lubrication If applicable For mechanical se...

Page 23: ...wearable components may require renewal Measurements should be taken and recorded of all wearable components at the first and every subsequent overhaul period Reference to these records will enable a...

Page 24: ...r neck will indicate the amount of diametrical clearance between the casing neck ring and the impeller neck 9 4 2 Shaft Sleeves The shaft sleeve should be examined to see if it is grooved or generally...

Page 25: ...must be smaller than the corner radius of the track located against the abutment The edge of the abutment must be reduced or chamfered a burred edge can tilt or distort a bearing track If after inspe...

Page 26: ...on split flange of bottom half casing Position the top half casing by crane chain pulley block with respect bottom half casing so that split faces match Use withdrawal gear trolley crane to support t...

Page 27: ...pump wear rings and their nuts For the pumps equipped with Gland packing include the gland plate and lubrication spacer For5 years of normal operation Take the same lot of part as for 3 years and add...

Page 28: ...Gland 1 15 Stud for gland 2 16 Bearing end cover Drive End 1 17 Bearing DriveEnd 1 18 Bearing housing DriveEnd 1 19 Thrust collar 1 20 Bearing end cover NonDrive End 1 21 Stud for bearing end cover 1...

Page 29: ...Plate 2 14 Stud for gland 2 15 Bearing end cover Drive End 1 16 Bearing Drive End 1 17 Bearing housing Drive End 1 18 Thrust collar 1 19 Bearing end cover Non Drive End 1 20 Stud for bearing end cover...

Page 30: ...r leaks into suction line Tighten pipe joints with solution 8 Air leaks into pump through stuffing boxes Ensure stuffing box sealing 9 Foot valve too small or leaking Replace I Attend 10 Foot valve pa...

Page 31: ...of Provide clean liquid for flushing shaft or shaft sleeve 41 Excessive thrust caused by mechanical failure Check pump operation and assembly inside pump or by failure of hydraulic balancing device i...

Page 32: ...eve N D E 2300 Lantern ring 2310 Gland 2410 Gland packing 2600 Ball bearing 2702 Baering bush 2752 Bearing end cover D E inner 2753 Bearing end cover D E outer 2761 Bearing housing D E 2831 Bearing bu...

Page 33: ...sleeve N D E 2111 Spacer sleeve 2420 Mechanical seal 2421 Gland Plate 2402 Stuffing box bush 2601 Bearing 2700 Baering bush 2752 Bearing end cover D E inner 2753 Bearing end cover D E outer 2761 Bear...

Page 34: ...ot B N A 18 SCPV 150 530 HA 6311 ZZ Finocot B N A 19 SCPV 200 310 HA 3380 A Finocot B Grease 20 SCPV 200 320 HA 3380 A Finocot B Grease 21 SCPV 200 370 HA 3380 A Finocot B Grease 22 SCPV 200 360 HB 33...

Page 35: ...95 13 SCPV 150 290 HA 16 3 230 81 14 SCPV 150 390 HA 17 5 3 275 95 15 SCPV 150 350 HA 17 5 3 275 95 16 SCPV 150 440 HA 17 5 3 275 95 17 SCPV 150 580 HA 20 3 330 114 18 SCPV 150 530 HA 20 3 330 114 19...

Page 36: ...and Remove gland packing as well as logging ring In case of Mechanical seal remove the nuts of seal gland plate Remove all split flange nuts and the two dowel pins Withdraw the casing top by sliding o...

Page 37: ..._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ __ Mather and Platt pumps Ltd Part of Wilo SE Germany Mumbai Pune Road Chinchwad Pune 411 019 Maharashtra India Tel 91...

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