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Installation and operating instructions  Wilo 

 SCPV pumps 

 

 

1  General information

 

 

About this document

 

The  language    of  the  original  operating 
instructions   is  English.  All other   languages   of 
these  instructions  are  translations  of  the 
original operating  instructions. 
These  installation  and  operating  instructions 
are  an integral  part  of the  product.  They must 
be  kept   readily  available  at   the   place  where 
the  product    is  installed.  Strict  adherence  to 
these    instructions    is  a  precondition    for  the 
proper  use    and  correct    operation    of  the 
product. 
These  installation  and  operating  instructions 
correspond  to  the  relevant  version  of  the 
product  and  the  underlying  safety  standards 
valid at the  time  of going to print. 
Supplied  pump  will  operate  trouble  free  and 
satisfactorily    on    the    condition    that,    it    is 
installed    with    due    care    and    maintained 
properly. 
For    hassle    free    operating    life,    it    is 
recommended  that  the  pump  should  operate 
under  specified 

Operating  conditions

.  Pump 

operating  conditions  are  mentioned  on  the 

Nameplate

 affixed to the pump. 

If  operating  parameters  deviate  from  the 
specified  parameters  as  on  the 

Nameplate

please contact manufacturer.

 

 

2 Safety

 

These  operating  instructions  contain  basic 
information  which  must  be  adhered  to  during 
installation  and  operation.    For  this  reason, 
these    operating    instructions   must,   without 
fail, be  read  by the  service  technician and  the 
responsible  operator    before  installation  and 
commissioning.  The    machine    operator    list 
must   be  filled out  completely.  By signing  this 
list, all persons  working on or with the  product 
confirms  that  they    have  received,  read  and 
understood  this  operating    &  maintenance 
manual. 
It   is  not   only  the   general  safety   instructions 
listed  under  the  main  point  "safety"  that must 
be  adhered  to  but  also  the  special  safety 
instructions with  danger  symbols  included  under 
the following main points. 

 

2.1    Designation of information in the 

operating instructions

 

 

Symbols:

 

General danger symbol

 

 

Danger due to electrical voltage

 

NOTE: ... 
Signal words: 
DANGER!

 

Acutely dangerous situation

 

Non-observance results in death or the most  serious of 
injuries.

 

WARNING!

 

The   user   can   suffer    (serious)   injuries.   

Warning

” 

implies that  (serious)  injury to  persons is  probable  if 
this information is disregarded.

 

CAUTION!

 

There  is  a  risk  of  damaging  the  pump/installation. 

“C

auti

on”

 implies  that  damage  to  the   pro-   duct  is 

likely if the information is disregarded.

 

Useful information  on using the  product.  It also draws 
attention to possible  problems. 

 

2.2    NOTE:

 

Personnel qualifications

 

The  installation  prsonnel  must  have  the    appropriate 
qualification for this work. 

 

2.3    Danger in event  of non-observance of the  safety 

instructions

 

Non-observance  of the  safety  instructions can  result 
in  risk  of  injury  to    persons    and  damage    to 
product/installation.    Non-observance  of  the  safety 
instructions  can  result  in  the    loss  of  any  claims  to 
damages. 
In  detail,  non-observance  can,  for  example,  result   in 
the  following risks: 

  

Failure of important  product/installation  functions 

 

Failure     of    required     maintenance      and     repair 

procedures 

 

Danger  to  persons  from  electrical,  mechanical  and 

bacteriological influences 

  

Property  damage 

2.4    Safety consciousness  on the  job

 

The  safety  instructions   included  in  these  installation 
and  operating    instructions,    the  existing  national 
regulations  for accident prevention together  with any 
internal  working,  operating   and  safety   regulations   of 
the  operator  are to be complied with. 

2.5    Safety instructions for the  operator

 

This  appliance  is  not  intended    for  use  by  persons 
(including children)  with  reduced  physical,  sensory   or 
mental      capabilities,    or    lack    of    experience    and 
knowledge,  unless  they  have  been  given supervision or 
instruction    concerning   use   of   the    appliance    by   a 
person  responsible  for their  safety.  Children should  be 
supervised  to  ensure  that  they  do  not  play  with  the 
appliance. 

  

If  hot  or  cold  components   on  the  product/the  unit 

lead  to  hazards,  local  measures   must   be  taken   to 
guard them  against  touching. 

 

Guards     protecting     against    touching     moving 

components    (such  as  the  coupling)  must  not  be 
removed whilst the  product  is in operation. 

   

Leakages  (e.g.  from  the   shaft   seals)  of  hazardous 
fluids (which are  explosive, toxic  or hot)  must  be  led 
away  so  that    no  danger  to  persons  or  to  the 
environment    arises.   National   statutory    provisions 
are  to  be  complied  with.Highly  flammable  materials 
are  always  to  be  kept    at  a  safe  distance    from  the 
product. 

Summary of Contents for SCPV

Page 1: ...Wilo SC PV_ 201 310 10_ E0 3 Wilo SCPV pumps en Installationand operating instructions...

Page 2: ...l and maintain the pump shall be responsible for hassle free installation operation or maintenance of the product This document is prepared with at most care to ensure correct and accurate information...

Page 3: ...tion and operating instructions Wilo SCPV pumps 2 Fig 1 Pump Handling 3 1 Fig 2 Pump Foundation 7 2 1 Bare Pump HorizontalLifting bar Lifting ropes Motor Motor Stool Split case Pump Pump Stool Foundat...

Page 4: ...Installation and operating instructions Wilo SCPV pumps 3 Fig 3 Coupling assembly 7 2 3 Fig 4 Suction Layout 7 2 5 Fig 5 Suction Layout 7 2 5...

Page 5: ...Installation and operating instructions Wilo SCPV pumps 4 Fig 6 Discharge Layout 7 2 6 Fig 7 Discharge Layout 7 2 6...

Page 6: ...Installation and operating instructions Wilo SCPV pumps 5 Fig 8 Gland Packing Details 7 2 7 Fig 9 Bolt tighting sequence 9 5 2...

Page 7: ...ended use 9 5 Product information 10 5 1 Data plate 10 5 2 Type key 10 5 3 General description 10 5 4 Scope of delivery 11 5 5 Accessories 11 6 Description and function 11 6 1 Description of the produ...

Page 8: ...uries WARNING The user can suffer serious injuries Warning implies that serious injury to persons is probable if this information is disregarded CAUTION There is a risk of damaging the pump installati...

Page 9: ...e when the pump is supplied along with motor panels When motor panel is in end user s scope of supply it isadvised to go for CE approved motors panels Environmental safety Disposal of any unwanted scr...

Page 10: ...p on operation 3 3 2 Long term storage more than 3 month If the equipment will be subject to extended storage condition prior to installation then the manufacturer must be informed about storage durat...

Page 11: ...odel dependent Discharge nominal diameters DN 50 up to 400 Flange standard PN 16 25 ISO 7005 2 as needed Limit of fluid temperature min max Mechanical seal version C Gland packing version C 8 up to 12...

Page 12: ...ion for neck rings Tapings are provided in top half casing for taking water seal flushing connection to the stuffing box Tapings are also provided on top of casing for mounting air cock for venting Th...

Page 13: ...sher 2105 Non drive end shaft sleeve 2410 Gland packing 3001 Cowl Nut L H 2300 Lantern ring 3031 Sleeve nut L H 2070 Water Thrower 3032 Sleeve nut R H 3250 Coupling key For Mechanical Seal No Part des...

Page 14: ...d be taken to bar persons from standing beneath a suspended load Further more it is also prohibited to move suspended loads over exposed workplaces where people are present The fastening devices shoul...

Page 15: ...motor Avoid exposure of the pump to direct sunlight An appropriate solution to avoid frost must be implemented CAUTION Risk of material damage Ensure sufficient ventilation heating if the ambient tem...

Page 16: ...t mix in the proportion specified earlier for foundation bolt grouting should be used 7 2 3 Alignment of the pumps and its driving units When the sole plate is leveled and the satisfactory alignment i...

Page 17: ...xed relation to the diameter of the suction branch of the pump The size of the pipe must be such that friction losses are kept to a minimum For example a long suction pipe or one with numerous bends w...

Page 18: ...Mechanical seal CAUTION Damage to the pump Never start the pump without liquid inside otherwise the mechanical seal will be damaged instantaneously No real operation is required during the setup of t...

Page 19: ...ay become very hot depending on the operating state of the pump or system fluid temperature CAUTION Danger sealing system damage Any attempt to run the pump dry or partially full may result in seizure...

Page 20: ...k that all electrical checks on motor relay setting in panel etc have been carried out in accordance with the instructions of motor manufacturer Ensure that mechanical seal connection is provided as s...

Page 21: ...g the pump If the gland plate is too tight the packing stuff willbe immediately damage At the beginning of the operation the leak at the gland packing should be important It should reduce progressivel...

Page 22: ...in a fortnight and values compared with that of previous records Check that there is sufficient leakage from the gland packing to ensure proper cooling and lubrication If applicable For mechanical se...

Page 23: ...wearable components may require renewal Measurements should be taken and recorded of all wearable components at the first and every subsequent overhaul period Reference to these records will enable a...

Page 24: ...r neck will indicate the amount of diametrical clearance between the casing neck ring and the impeller neck 9 4 2 Shaft Sleeves The shaft sleeve should be examined to see if it is grooved or generally...

Page 25: ...must be smaller than the corner radius of the track located against the abutment The edge of the abutment must be reduced or chamfered a burred edge can tilt or distort a bearing track If after inspe...

Page 26: ...on split flange of bottom half casing Position the top half casing by crane chain pulley block with respect bottom half casing so that split faces match Use withdrawal gear trolley crane to support t...

Page 27: ...pump wear rings and their nuts For the pumps equipped with Gland packing include the gland plate and lubrication spacer For5 years of normal operation Take the same lot of part as for 3 years and add...

Page 28: ...Gland 1 15 Stud for gland 2 16 Bearing end cover Drive End 1 17 Bearing DriveEnd 1 18 Bearing housing DriveEnd 1 19 Thrust collar 1 20 Bearing end cover NonDrive End 1 21 Stud for bearing end cover 1...

Page 29: ...Plate 2 14 Stud for gland 2 15 Bearing end cover Drive End 1 16 Bearing Drive End 1 17 Bearing housing Drive End 1 18 Thrust collar 1 19 Bearing end cover Non Drive End 1 20 Stud for bearing end cover...

Page 30: ...r leaks into suction line Tighten pipe joints with solution 8 Air leaks into pump through stuffing boxes Ensure stuffing box sealing 9 Foot valve too small or leaking Replace I Attend 10 Foot valve pa...

Page 31: ...of Provide clean liquid for flushing shaft or shaft sleeve 41 Excessive thrust caused by mechanical failure Check pump operation and assembly inside pump or by failure of hydraulic balancing device i...

Page 32: ...eve N D E 2300 Lantern ring 2310 Gland 2410 Gland packing 2600 Ball bearing 2702 Baering bush 2752 Bearing end cover D E inner 2753 Bearing end cover D E outer 2761 Bearing housing D E 2831 Bearing bu...

Page 33: ...sleeve N D E 2111 Spacer sleeve 2420 Mechanical seal 2421 Gland Plate 2402 Stuffing box bush 2601 Bearing 2700 Baering bush 2752 Bearing end cover D E inner 2753 Bearing end cover D E outer 2761 Bear...

Page 34: ...ot B N A 18 SCPV 150 530 HA 6311 ZZ Finocot B N A 19 SCPV 200 310 HA 3380 A Finocot B Grease 20 SCPV 200 320 HA 3380 A Finocot B Grease 21 SCPV 200 370 HA 3380 A Finocot B Grease 22 SCPV 200 360 HB 33...

Page 35: ...95 13 SCPV 150 290 HA 16 3 230 81 14 SCPV 150 390 HA 17 5 3 275 95 15 SCPV 150 350 HA 17 5 3 275 95 16 SCPV 150 440 HA 17 5 3 275 95 17 SCPV 150 580 HA 20 3 330 114 18 SCPV 150 530 HA 20 3 330 114 19...

Page 36: ...and Remove gland packing as well as logging ring In case of Mechanical seal remove the nuts of seal gland plate Remove all split flange nuts and the two dowel pins Withdraw the casing top by sliding o...

Page 37: ..._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ __ Mather and Platt pumps Ltd Part of Wilo SE Germany Mumbai Pune Road Chinchwad Pune 411 019 Maharashtra India Tel 91...

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