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English

16

Wilo AG 09/2005

5.3.1 Priming of a flooded pump

Close the discharge valve; fill the pump by ope-
ning the suction valve. Let air escape by removing 
the plug located on the pipework.
The discharge pipe is headed and there is a by-
pass valve on the check valve, open slightly the 
discharge valve and the by-pass of the check 
valve.
When the pump is totally free of air bubbles, 
replace the plugs.   

5.3.2 Priming of a sump suction pump

* With foot valve:
Fill suction pipe and casing with liquid from an 
independent source (pressure 1 to 2 bars).
Let air escape by removing the plugs located on 
the pipework.
When the pump is totally free of air bubbles, 
replace the plugs.   

   

* Without foot valve:
Priming may be accomplished by means of venting 
system. 
   

5.4

Starting the pump

5.4.1 Bring controls and preparation before the first 

starting and after each service call

Necessarily:

• Check the tightening of the different plugs.
• Check that the gland lightly tightens the packing 

rings.    

Install all protection systems and more particu-
larly the coupling guard and the shield grid 
(reference [7450]) of the bearing.

• Open all suction valves (if existing).
• Close the outlet valve and the bypass valve.
• Ensure inlet pipe and pump casing are completely 

full of liquid.

5.4.2 First pump start-up  

  

• Start motor and check outlet pressure.
• If pressure is satisfactory, slowly OPEN outlet 

valve.

• Do not run the pump with the outlet valve closed 

for a period longer than 30 seconds.

• If NO pressure, or LOW pressure, STOP the pump. 

Refer to faultfinding chart for fault diagnosis.

• The pump should run smoothly and without vibra-

tion.

• The pump must never run at a capacity of less than 

40 % of that at the best efficiency.

Never remove a plug when the pump is running.

5.5

Running the pump

5.5.1 Venting the pump

Vent the pump to enable all trapped air to 
escape taking due care with hot or hazardous 
liquids.
Under normal operating conditions, after the 
pump has been fully primed and vented, it 
should be unnecessary to re-vent the pump. 

5.5.2 Pump fitted with a stuffing box

If the pump has a packed gland there must be 
some leakage from the gland. Gland nuts should 
initially be finger tight only. Leakage should take 
place soon after the stuffing box is pressurized. If 
no leakage takes place the packing will begin to 
overheat. If overheating takes place the pump 
should be stopped and allowed to cool before 
being restarted.
When the pump is restarted it should be checked 
to ensure leakage is taking place at the packed 
gland. 

Priming of a flooded suction pump

Priming of a suction pump configuration 
with foot valve

Foot valves are not recommended when 
the pumped liquid has suspended solid 
particles. They may lodge between foot 
valve seat and shutter.

NOTE:

Risk of seal ring overheating.
Check the direction of rotation of the 
motor. Refer to the rotation arrow of the 
pump.

Suction valves must be fully open when 
pump is running. Never run the pump 
dry, it will cause damage.

CAUTION!

CAUTION!

Summary of Contents for NPG 100-315

Page 1: ...GB Installation and operating instructions Wilo NPG 4095556 Ed_01_gb_0610_Wilo NL NLG NPG www promhimtech ru zakaz promhimtech ru...

Page 2: ...Quality Management System Standards as cer tified and audited by external Quality Assurance organizations Genuineparts andaccessories have been designed tested and incorporated into the products to he...

Page 3: ...us liquids 1 7 Noise level When pump noise level exceeds 85 dBA attention must be given to prevailing Health and Safety Legislation to limit the exposure of plant opera ting personnel to the noise The...

Page 4: ...e which travels through the walls and windows does not generate too high noise levels in the machine room s surroun dings 2 Transport and storage 2 1 Consignment receipt and unpacking Immediately afte...

Page 5: ...lar as possible If necessary a lifting beam can be placed between the winch and the load When heavy pieces are lifted up never stay or work under the load or in the area which could be in the path of...

Page 6: ...ve when in contact with the pump motor unit and its working parts Important for other liquids consult us for preliminary advice The NPG type pump is a single stage pump with axial suction support unde...

Page 7: ...DN 250 DN 300 DN 350 DN 400 DN 500 200 4 6 250 4 4 6 6 300 4 6 315 8 8 12 12 350 4 6 355 8 8 12 12 400 8 8 8 12 12 12 450 8 12 500 16 10 10 10 6 5 4 15 15 15 10 6 650 6 5 10 NPG 200 315 37 4 12 NPG Ty...

Page 8: ...Put shims on the foundation surface approx 20 25 mm thick one on each side of the bolt hole as an alternative leveling screws can be used Lay the base plate and level in both directions with extra sh...

Page 9: ...ent observed on site is due to a wrong adjustment under the base plate disturbed during transport or because of forces exerted by the pipework It is only necessary to rectify the adjustment under base...

Page 10: ...r their sharing out on the pump flanges refer to standard NFCR 13 931 4 4 2 Suction piping 4 4 2 1 Design of a flooded suction line The suction line must be as short and direct as possible never mount...

Page 11: ...sure surge and from reverse rotation If necessary a control manometer can be connec ted on the pipework 4 4 4 Final checks a Check the tightening of anchor bolts Tighten them if necessary b Check that...

Page 12: ...See sections 5 5 4 and 5 5 5 If a defect of cooling can lead to temperature hig her than those acceptable a system of cooling surveillance must be installed Exceptwhenexplicitlyrequiredbythecustomerin...

Page 13: ...pump with the outlet valve closed for a period longer than 30 seconds If NO pressure or LOW pressure STOP the pump Refer to faultfinding chart for fault diagnosis The pump should run smoothly and wit...

Page 14: ...ne can present a danger to operators they must be shiel ded to avoid accidental contact If a 100 pro tection is not possible the machine access must be confined to the maintenance staff only If the te...

Page 15: ...gauge is directly proportional to SG Power absorbed is also directly proportional to SG It is therefore important to check that any change in SG will not overload the pump driver or over pressurize t...

Page 16: ...rking on the pump take measures to prevent an uncontrolled start Put a warning board on the starting device with the words Machine under repair do not start With electric drive equipment lock the main...

Page 17: ...maintenance If after some time the leakage becomes too great the glandshouldbe tightened againin order to return these to a normal level If re tightening is not possible new packing must be installed...

Page 18: ...allic surfaces if necessary with preservative is recommended at 6 monthly intervals 6 4 Recommended spares and consumable items 1500 2250 3011 3012 4130 4610 Dimensions in millimeters Gland packing Pu...

Page 19: ...fer to sectional dra wings for part numbers and identifica tion CAUTION Trouble Possible Causes Solutions Insuffcient flowrate Pump or suction pipe not completely filled Check and complete filling Air...

Page 20: ...bubbles in pipes Check and desecrate the pipes Suction level too low Check the available NPSH the required NPSH Reduce geometrical suction lift Reduce head losses in pipes and in fit tings diameter in...

Page 21: ...ressure Rotation speed too low check the dri ver Check the connection in the terminal box according to the voltage Presence of air Check and de aerate Suction pressure insufficient Check the available...

Page 22: ...English Installation and maintenance instructions Wilo Horizontal pumps NPG 8 Parts list and drawings 8 1 Sectional drawings Pump NPG Bearing Size 32 42 Pump NPG Bearing Size 55...

Page 23: ...English 26 Wilo AG 09 2005 Bearing 55a and 55b Pump NPG Bearing Size 70...

Page 24: ...stem etc are provided as separate documents in their original format If further copies of these are required they should be obtained from the sup plier for retention with these User Instructions Parts...

Page 25: ...ique directive Niederspannungsrichtlinie 2006 95 EG Low voltage directive Directive basse tension und entsprechender nationaler Gesetzgebung and with the relevant national legislation et aux l gislati...

Page 26: ...EG EG EMV Elektromagnetisk kompatibilitet 2004 108 EG EG Lavspenningsdirektiv 2006 95 EG Anvendte harmoniserte standarder s rlig 1 FIN CE standardinmukaisuusseloste Ilmoitamme t ten ett t m laite vas...

Page 27: ...lint Budapest T 36 23 889500 wilo wilo hu Ireland WILO Engineering Ltd Limerick T 353 61 227566 sales wilo ie Italy WILO Italia s r l 20068 Peschiera Borromeo Milano T 39 25538351 wilo italia wilo it...

Page 28: ...00 T 01805 W I L O K D 9 4 5 6 5 3 F 0231 4102 7126 Erreichbar Mo Fr von 7 17 Uhr Wochenende und feiertags 9 14 Uhr elektronische Bereitschaft mit R ckruf Garantie Kundendienst Anforderung Werksrepara...

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