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English

Installation and maintenance instructions Wilo-Horizontal pumps 

NP

G

4.2

Foundation

  

The base plate should be mounted onto a firm 
foundation, either an appropriate thickness of 
quality concrete or sturdy steel framework. It 
should NOT be distorted or pulled down onto the 
surface of the foundation, but should be suppor-
ted to maintain the original alignment.
Anchor bolts must be in accordance with the foot 
bolt holes. Use anchor bolts of accepted standards 
and sufficient to ensure seave fitting in the foun-
dation.    

Provide sufficient space in the foundation to 
accommodate the anchor bolts. If necessary, pro-
vide concrete risers.
Usually the pump and its drive are mounted on a 

common base plate.

4.2.1 Setting the base plate for anchoring

• Clean the foundation surface thoroughly.
• Put shims on the foundation surface (approx 20-

25 mm thick), one on each side of the bolt hole (as 
an alternative, leveling screws can be used).  .

• Lay the base plate and level in both directions with 

extra shims. The base plate should be level to 
within 0.5 mm per 1 m.   

If anchor bolts have been pre-cast in the founda-
tion slightly tighten the anchor bolts. Otherwise 
let them hang in the foundation holes.

4.3

Initial alignment

  

There are many methods of installing 
pump units to their foundations. The 
correct method depends on the size of 
the pump unit, its location and noise vib-
ration limitations. Non-compliance with 
the provision of correct foundation and 
installation may lead to failure of the 
pump and, as such, would be outside the 
terms of the warranty.

Type of 
base

Article 
number

Length 
mm

‡

mm

Length 
thread mm

4

740707

300

20

60

5

740708

6

740709

7

740710

300

24

100

8

740711

9

740712

10

4084125

CAUTION!

Before connecting the couplings verify 
the motor rotation direction.

CAUTION!

Summary of Contents for NPG 100-315

Page 1: ...GB Installation and operating instructions Wilo NPG 4095556 Ed_01_gb_0610_Wilo NL NLG NPG www promhimtech ru zakaz promhimtech ru...

Page 2: ...Quality Management System Standards as cer tified and audited by external Quality Assurance organizations Genuineparts andaccessories have been designed tested and incorporated into the products to he...

Page 3: ...us liquids 1 7 Noise level When pump noise level exceeds 85 dBA attention must be given to prevailing Health and Safety Legislation to limit the exposure of plant opera ting personnel to the noise The...

Page 4: ...e which travels through the walls and windows does not generate too high noise levels in the machine room s surroun dings 2 Transport and storage 2 1 Consignment receipt and unpacking Immediately afte...

Page 5: ...lar as possible If necessary a lifting beam can be placed between the winch and the load When heavy pieces are lifted up never stay or work under the load or in the area which could be in the path of...

Page 6: ...ve when in contact with the pump motor unit and its working parts Important for other liquids consult us for preliminary advice The NPG type pump is a single stage pump with axial suction support unde...

Page 7: ...DN 250 DN 300 DN 350 DN 400 DN 500 200 4 6 250 4 4 6 6 300 4 6 315 8 8 12 12 350 4 6 355 8 8 12 12 400 8 8 8 12 12 12 450 8 12 500 16 10 10 10 6 5 4 15 15 15 10 6 650 6 5 10 NPG 200 315 37 4 12 NPG Ty...

Page 8: ...Put shims on the foundation surface approx 20 25 mm thick one on each side of the bolt hole as an alternative leveling screws can be used Lay the base plate and level in both directions with extra sh...

Page 9: ...ent observed on site is due to a wrong adjustment under the base plate disturbed during transport or because of forces exerted by the pipework It is only necessary to rectify the adjustment under base...

Page 10: ...r their sharing out on the pump flanges refer to standard NFCR 13 931 4 4 2 Suction piping 4 4 2 1 Design of a flooded suction line The suction line must be as short and direct as possible never mount...

Page 11: ...sure surge and from reverse rotation If necessary a control manometer can be connec ted on the pipework 4 4 4 Final checks a Check the tightening of anchor bolts Tighten them if necessary b Check that...

Page 12: ...See sections 5 5 4 and 5 5 5 If a defect of cooling can lead to temperature hig her than those acceptable a system of cooling surveillance must be installed Exceptwhenexplicitlyrequiredbythecustomerin...

Page 13: ...pump with the outlet valve closed for a period longer than 30 seconds If NO pressure or LOW pressure STOP the pump Refer to faultfinding chart for fault diagnosis The pump should run smoothly and wit...

Page 14: ...ne can present a danger to operators they must be shiel ded to avoid accidental contact If a 100 pro tection is not possible the machine access must be confined to the maintenance staff only If the te...

Page 15: ...gauge is directly proportional to SG Power absorbed is also directly proportional to SG It is therefore important to check that any change in SG will not overload the pump driver or over pressurize t...

Page 16: ...rking on the pump take measures to prevent an uncontrolled start Put a warning board on the starting device with the words Machine under repair do not start With electric drive equipment lock the main...

Page 17: ...maintenance If after some time the leakage becomes too great the glandshouldbe tightened againin order to return these to a normal level If re tightening is not possible new packing must be installed...

Page 18: ...allic surfaces if necessary with preservative is recommended at 6 monthly intervals 6 4 Recommended spares and consumable items 1500 2250 3011 3012 4130 4610 Dimensions in millimeters Gland packing Pu...

Page 19: ...fer to sectional dra wings for part numbers and identifica tion CAUTION Trouble Possible Causes Solutions Insuffcient flowrate Pump or suction pipe not completely filled Check and complete filling Air...

Page 20: ...bubbles in pipes Check and desecrate the pipes Suction level too low Check the available NPSH the required NPSH Reduce geometrical suction lift Reduce head losses in pipes and in fit tings diameter in...

Page 21: ...ressure Rotation speed too low check the dri ver Check the connection in the terminal box according to the voltage Presence of air Check and de aerate Suction pressure insufficient Check the available...

Page 22: ...English Installation and maintenance instructions Wilo Horizontal pumps NPG 8 Parts list and drawings 8 1 Sectional drawings Pump NPG Bearing Size 32 42 Pump NPG Bearing Size 55...

Page 23: ...English 26 Wilo AG 09 2005 Bearing 55a and 55b Pump NPG Bearing Size 70...

Page 24: ...stem etc are provided as separate documents in their original format If further copies of these are required they should be obtained from the sup plier for retention with these User Instructions Parts...

Page 25: ...ique directive Niederspannungsrichtlinie 2006 95 EG Low voltage directive Directive basse tension und entsprechender nationaler Gesetzgebung and with the relevant national legislation et aux l gislati...

Page 26: ...EG EG EMV Elektromagnetisk kompatibilitet 2004 108 EG EG Lavspenningsdirektiv 2006 95 EG Anvendte harmoniserte standarder s rlig 1 FIN CE standardinmukaisuusseloste Ilmoitamme t ten ett t m laite vas...

Page 27: ...lint Budapest T 36 23 889500 wilo wilo hu Ireland WILO Engineering Ltd Limerick T 353 61 227566 sales wilo ie Italy WILO Italia s r l 20068 Peschiera Borromeo Milano T 39 25538351 wilo italia wilo it...

Page 28: ...00 T 01805 W I L O K D 9 4 5 6 5 3 F 0231 4102 7126 Erreichbar Mo Fr von 7 17 Uhr Wochenende und feiertags 9 14 Uhr elektronische Bereitschaft mit R ckruf Garantie Kundendienst Anforderung Werksrepara...

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