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English

Installation and maintenance instructions Wilo-Horizontal pumps 

NP

G

4.4

Piping 

    

4.4.1 Suction and discharge pipework

The dimensions of the pipes do not directly 
depend on suction and discharge diameters of the 
pump.
a) First, choose a flow speed < 2 m/s at suction, 
and about 3 m/s at discharge.
b) Take into account the available NPSH, which 
must be superior to the required NPSH of the 
pump.

Never use pump as a support for piping. Do not 
mount expansion joints in such a way that their 
force, due to internal pressure, may act on the 
pump flange.
Maximum forces and moments allowed on the 
pump flanges vary with the pump size and type. 
These external strains may cause misalignment, 
hot bearings, worn couplings, vibrations and the 
possible failure of the pump casing.
When designing the pipes (§ 4.4.2.1, § 4.4.2.2, 
§ 4.4.3.1) take necessary precautions in order not 
to exceed maximum allowed strains.
Forces and moments applied to the pump flanges 
must never exceed the values shown in the table 
below: 

 

 

Forces and moments values are applied to the 
whole flanges and not flange-by-flange. For their 
sharing out on the pump flanges, refer to standard 
NFCR 13 931.
           

4.4.2 Suction piping

4.4.2.1 Design of a flooded suction line

The suction line must be as short and direct as 
possible, never mount an elbow directly on the 

Protective covers are fitted to the pipe 
connections to prevent foreign bodies 
entering during transportation and 
installation. Ensure that these covers are 
removed from the pump before connec-
ting any pipes.

CAUTION!

DN 

Flange

Forces (daN)

Moments (m.daN)

Fy

Fz

Fx

¦

F

My

Mz

Mx

¦

M

Vertical Discharge

150

160

200

180

310

45

60

80

110

200

215

265

240

415

85

100

125

180

250

270

335

300

520

125

145

180

260

300

320

400

360

625

170

200

240

355

350

375

465

420

730

220

255

310

455

400

430

530

480

835

275

320

390

570

450

485

600

540

940

340

390

480

705

500

540

665

600

1040

410

470

580

850

Horizontal Suction

150

180

160

200

315

45

60

80

110

200

240

215

265

415

85

100

125

180

250

300

270

335

520

125

145

180

260

300

360

320

400

625

170

200

240

355

350

420

375

465

730

220

255

310

455

400

480

430

530

835

275

320

390

570

450

540

485

600

940

340

390

480

705

500

600

540

665

1040

410

470

580

850

Ensure piping and fittings are flushed 
before use.

CAUTION!

Ensure piping for hazardous liquids is 
arranged to allow pump flushing before 
removal of the pump.

CAUTION!

Summary of Contents for NPG 100-315

Page 1: ...GB Installation and operating instructions Wilo NPG 4095556 Ed_01_gb_0610_Wilo NL NLG NPG www promhimtech ru zakaz promhimtech ru...

Page 2: ...Quality Management System Standards as cer tified and audited by external Quality Assurance organizations Genuineparts andaccessories have been designed tested and incorporated into the products to he...

Page 3: ...us liquids 1 7 Noise level When pump noise level exceeds 85 dBA attention must be given to prevailing Health and Safety Legislation to limit the exposure of plant opera ting personnel to the noise The...

Page 4: ...e which travels through the walls and windows does not generate too high noise levels in the machine room s surroun dings 2 Transport and storage 2 1 Consignment receipt and unpacking Immediately afte...

Page 5: ...lar as possible If necessary a lifting beam can be placed between the winch and the load When heavy pieces are lifted up never stay or work under the load or in the area which could be in the path of...

Page 6: ...ve when in contact with the pump motor unit and its working parts Important for other liquids consult us for preliminary advice The NPG type pump is a single stage pump with axial suction support unde...

Page 7: ...DN 250 DN 300 DN 350 DN 400 DN 500 200 4 6 250 4 4 6 6 300 4 6 315 8 8 12 12 350 4 6 355 8 8 12 12 400 8 8 8 12 12 12 450 8 12 500 16 10 10 10 6 5 4 15 15 15 10 6 650 6 5 10 NPG 200 315 37 4 12 NPG Ty...

Page 8: ...Put shims on the foundation surface approx 20 25 mm thick one on each side of the bolt hole as an alternative leveling screws can be used Lay the base plate and level in both directions with extra sh...

Page 9: ...ent observed on site is due to a wrong adjustment under the base plate disturbed during transport or because of forces exerted by the pipework It is only necessary to rectify the adjustment under base...

Page 10: ...r their sharing out on the pump flanges refer to standard NFCR 13 931 4 4 2 Suction piping 4 4 2 1 Design of a flooded suction line The suction line must be as short and direct as possible never mount...

Page 11: ...sure surge and from reverse rotation If necessary a control manometer can be connec ted on the pipework 4 4 4 Final checks a Check the tightening of anchor bolts Tighten them if necessary b Check that...

Page 12: ...See sections 5 5 4 and 5 5 5 If a defect of cooling can lead to temperature hig her than those acceptable a system of cooling surveillance must be installed Exceptwhenexplicitlyrequiredbythecustomerin...

Page 13: ...pump with the outlet valve closed for a period longer than 30 seconds If NO pressure or LOW pressure STOP the pump Refer to faultfinding chart for fault diagnosis The pump should run smoothly and wit...

Page 14: ...ne can present a danger to operators they must be shiel ded to avoid accidental contact If a 100 pro tection is not possible the machine access must be confined to the maintenance staff only If the te...

Page 15: ...gauge is directly proportional to SG Power absorbed is also directly proportional to SG It is therefore important to check that any change in SG will not overload the pump driver or over pressurize t...

Page 16: ...rking on the pump take measures to prevent an uncontrolled start Put a warning board on the starting device with the words Machine under repair do not start With electric drive equipment lock the main...

Page 17: ...maintenance If after some time the leakage becomes too great the glandshouldbe tightened againin order to return these to a normal level If re tightening is not possible new packing must be installed...

Page 18: ...allic surfaces if necessary with preservative is recommended at 6 monthly intervals 6 4 Recommended spares and consumable items 1500 2250 3011 3012 4130 4610 Dimensions in millimeters Gland packing Pu...

Page 19: ...fer to sectional dra wings for part numbers and identifica tion CAUTION Trouble Possible Causes Solutions Insuffcient flowrate Pump or suction pipe not completely filled Check and complete filling Air...

Page 20: ...bubbles in pipes Check and desecrate the pipes Suction level too low Check the available NPSH the required NPSH Reduce geometrical suction lift Reduce head losses in pipes and in fit tings diameter in...

Page 21: ...ressure Rotation speed too low check the dri ver Check the connection in the terminal box according to the voltage Presence of air Check and de aerate Suction pressure insufficient Check the available...

Page 22: ...English Installation and maintenance instructions Wilo Horizontal pumps NPG 8 Parts list and drawings 8 1 Sectional drawings Pump NPG Bearing Size 32 42 Pump NPG Bearing Size 55...

Page 23: ...English 26 Wilo AG 09 2005 Bearing 55a and 55b Pump NPG Bearing Size 70...

Page 24: ...stem etc are provided as separate documents in their original format If further copies of these are required they should be obtained from the sup plier for retention with these User Instructions Parts...

Page 25: ...ique directive Niederspannungsrichtlinie 2006 95 EG Low voltage directive Directive basse tension und entsprechender nationaler Gesetzgebung and with the relevant national legislation et aux l gislati...

Page 26: ...EG EG EMV Elektromagnetisk kompatibilitet 2004 108 EG EG Lavspenningsdirektiv 2006 95 EG Anvendte harmoniserte standarder s rlig 1 FIN CE standardinmukaisuusseloste Ilmoitamme t ten ett t m laite vas...

Page 27: ...lint Budapest T 36 23 889500 wilo wilo hu Ireland WILO Engineering Ltd Limerick T 353 61 227566 sales wilo ie Italy WILO Italia s r l 20068 Peschiera Borromeo Milano T 39 25538351 wilo italia wilo it...

Page 28: ...00 T 01805 W I L O K D 9 4 5 6 5 3 F 0231 4102 7126 Erreichbar Mo Fr von 7 17 Uhr Wochenende und feiertags 9 14 Uhr elektronische Bereitschaft mit R ckruf Garantie Kundendienst Anforderung Werksrepara...

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