background image

保养

zh-CHS

安装及操作说明 Wilo-Atmos GIGA-I/-B

29

危险
缺失防护装置导致生命危险!

如果缺失接线盒的防护装置或者联轴器/电机区域内缺失防护装置,则电击或者
接触正在旋转的部件都可能导致致命伤害。

• 在结束所有工作之后,必须重新安装和启用所有规定的安全和防护装置!

警告
接触水泵/设备有烫伤或因低温而粘住的危险。

视水泵和设备的运行状态而定(流体温度),整个水泵可能温度很高或温度很
低。

• 在运行过程中保持距离!

• 使设备和水泵冷却至室温!

• 执行所有作业时,都要穿戴防护服、佩戴防护手套和护目镜。

3

Fig. 8: 

安装的联轴器防护板

可以使用不同的方式和方法开启和关闭水泵。具体取决于运行条件和安装的自动化
程度。为此注意下列事项:

停止过程:

ƒ

避免水泵内的流体回流。

ƒ

不要以太微小的流量长时间工作。

开始过程:

ƒ

确保水泵内已经充满流体。

ƒ

不要以太微小的流量长时间工作。

ƒ

为了能够正常运行,较大的水泵需要达到最低流量。

ƒ

在断流装置关闭时运行,可能导致蜗壳中过热或者轴封损坏。

ƒ

用足够大的汽蚀余量保证水泵的进流持续不断。

ƒ

避免由于背压太小导致电机过载。

ƒ

为了避免电机内部的温度急剧升高以及水泵、联轴器、电机、密封和轴承超负
荷,每小时开启次数最多不可超过 10 次。

10

保养

ƒ

保养工作:必须由熟悉所使用工作介质及其废弃处置的专业人员执行。

ƒ

电气作业:电气作业必须由专业电工执行。

ƒ

安装/拆卸工作:必须由专业人员执行,而且要求该人员接受过相关培训,了解
工作中会用到的工具以及固定材料。

建议由 Wilo 公司客户服务部门保养和检查水泵。

危险
触电导致生命危险!

执行电气作业时不按规定操作,会发生电击致死事故!

• 对电气装置进行的工作只能由专业电工执行。

• 进行任何工作之前,将整泵断电并防止重新接通。

• 只能让专业电工排除水泵接线电缆的损坏。

• 注意水泵、液位调节装置和其他附件的安装及操作说明书。

• 切勿凿击电机上的开孔或在开孔中插入物体。

• 工作结束后,重新安装先前拆卸的防护装置,例如接线盒盖或联轴器罩壳

等。

Summary of Contents for Atmos GIGA-B

Page 1: ...With cartridge mechanical seal Pioneering for You Wilo Atmos GIGA I B 2205299 Ed 02 2022 06 zh CHS en Installation and operating instructions...

Page 2: ......

Page 3: ...Unmounting the mechanical seal Fig I Fig II 2 1 1 1 Fig III Fig IV 50 Fig V Fig VI 4 4 1 2 3...

Page 4: ...Fig VII Fig VIII 2 1 3 Fig IX Fig X 3 2 1 Fig XI...

Page 5: ...Mounting the mechanical seal Fig XII Fig XIII 1 Fig XIV Fig XV 1 2 3 Fig XVI Fig XVII...

Page 6: ...Fig XVIII Fig XIX 1 2 1 Fig XX Fig XXI Fig XXII Fig XXIII 1 1 2...

Page 7: ...Exchange of Motor Fig XXIV Fig XXV 1 8x Fig XXVI Fig XXVII Fig XXVIII...

Page 8: ...3 1 1 14 1 15 1 12 1 13 1 16 1 14 1 11 1 11 1 12 1 14 1 15 1 43 1 41 1 42 1 15 1 12 1 14 1 21 4 6 Fig XXX Atmos GIGA B Cartridge 1 2 5 1 3 1 1 1 2 1 4 1 11 1 14 1 31 1 32 1 11 1 12 1 15 1 33 3 5 3 2...

Page 9: ...Fig XXXI Atmos GIGA I 250 1 2 7 4 3 1 14 3 1 5 2 6 7 1 11 1 4 1 12 1 14 1 41 1 3 1 11 1 12 1 14 1 33 1 32 1 34 1 13 1 12 1 11 1 14 1 1...

Page 10: ......

Page 11: ...11 Chinese simplified 12 English 37...

Page 12: ...14 2 4 14 2 5 14 2 6 14 2 7 15 2 8 15 3 15 3 1 15 3 2 15 3 3 15 3 4 16 4 17 4 1 17 4 2 17 5 18 5 1 18 5 2 18 5 3 19 5 4 19 6 19 6 1 20 7 20 7 1 20 7 2 20 7 3 20 7 4 21 8 24 8 1 26 9 26 9 1 27 9 2 27 9...

Page 13: ...zh CHS Wilo Atmos GIGA I B 13 1 1 1 1 2 WILO SE 2022 1 3 Wilo 2 2 1 2 2...

Page 14: ...zh CHS 14 WILO SE 2022 06 2 3 RCD 2 4 2 5 2 6...

Page 15: ...zh CHS Wilo Atmos GIGA I B 15 2 7 2 8 IEC VDE 8 3 3 1 3 2 3 3 Wilo...

Page 16: ...zh CHS 16 WILO SE 2022 06 3 4 30 kg 30 Atmos GIGA B...

Page 17: ...zh CHS Wilo Atmos GIGA I B 17 4 4 1 Atmos GIGA I Atmos GIGA D Atmos GIGA B 4 2...

Page 18: ...GIGA B 420 mm 110 P2 kW 4 6 60 Hz 1 5 2 50 Hz Atmos GIGA I B 2 4 2900 rpm 1450 rpm 60 Hz Atmos GIGA I B 2 4 3500 rpm 1750 rpm DN Atmos GIGA I 32 250 mm Atmos GIGA B 32 150 mm DIN EN 1092 2 PN 16 DIN...

Page 19: ...I B 19 3 400 V 50 Hz 50 Hz 3 380 V 60 Hz 60 Hz PTC 5 5 kW Wilo Wilo CC HVAC 2 CH VDI 2035 VdT V Tch 1466 CH SWKI BT 102 01 VDI 2035 CH SWKI BT 102 01 Wilo EPDM 5 3 Atmos GIGA I 250 5 4 PTC Atmos GIGA...

Page 20: ...A I 5 5 kW Atmos GIGA B Fig 2 Atmos GIGA B DIN EN 733 5 5 kW 5 5 kW 6 1 kW Lp A dB A 1 2900 rpm 1450 rpm Atmos GIGA I B Atmos GIGA I B 37 77 70 45 72 72 55 77 74 75 77 74 90 77 72 110 79 72 132 79 72...

Page 21: ...zh CHS Wilo Atmos GIGA I B 21 1 Qmin Qmin Qmin 10 x Qmax 7 4 Wilo 200 mm...

Page 22: ...zh CHS 22 WILO SE 2022 06 Fig XXIX XXX 1 31 Atmos GIGA I Atmos GIGA B Atmos GIGA B Fig 2 18 5 kW Atmos GIGA B Wilo...

Page 23: ...zh CHS Wilo Atmos GIGA I B 23 O Atmos GIGA B min 5mm min 5mm min 5mm min 5mm D C E A B Fig 3 B E D A 0 75 m...

Page 24: ...zh CHS 24 WILO SE 2022 06 r 5 x DN d s r 2 5 d 2s Fig 4 3 4 8 5 8...

Page 25: ...zh CHS Wilo Atmos GIGA I B 25 5 3 mm VDE 0730 1 90 C PTC 400 V Wilo IEC TS 60034 25 2014 WILO SE 500 V 690 V Wilo 500 V 690 V 500 V 690 V IEC TS 60034 25 2014 5 PTC LC...

Page 26: ...HS 26 WILO SE 2022 06 PTC W2 U2 V2 W1 U1 V1 L3 L1 L2 Fig 5 U1 V1 W1 U2 V2 W2 0 58 x PTC PTC PTC 7 5 V PTC PTC W2 U2 V2 W1 U1 V1 Fig 6 P2 Fig 5 Fig 6 3 400 V Fig 5 Fig 6 4 30 kW 5 8 1 HE HE 1 230 V 50...

Page 27: ...zh CHS Wilo Atmos GIGA I B 27 Wilo 9 1 9 2 1 2...

Page 28: ...zh CHS 28 WILO SE 2022 06 2 Fig 7 NPSH NPSH 1 L1 L2 V1 V2 W1 W2 9 3 9 4 9 5...

Page 29: ...zh CHS Wilo Atmos GIGA I B 29 3 Fig 8 10 10 Wilo...

Page 30: ...zh CHS 30 WILO SE 2022 06 10 1 10 2 10 2 1 Wilo 1 2 3 4...

Page 31: ...IV 11 Fig IV V 12 Fig VI 1 Fig VI 3 13 Fig VI 4 Fig VII 1 14 Fig VII 2 Fig VII 1 Fig VII 3 Fig VIII 5 mm 15 Fig IX 16 Fig X 2 Fig X 3 17 Fig X 1 18 Fig XI O O 1 Fig XII 1 2 Fig XII 3 Fig XIII 90 Fig I...

Page 32: ...13 Fig XVII 14 Fig XVIII 1 15 Fig XIX 2 16 Fig XIX 1 17 Fig XX 18 Fig XXI 19 Fig XXI 20 Fig XXII 1 21 Fig XXII 2 22 Fig XXIII 23 10 2 2 Wilo 1 2 3 4 5 Fig XIX XXX 1 31 6 7 Fig I 1 8 Fig I VIII 9 Fig X...

Page 33: ...XXIII 14 Nm 10 1 M20 A2 70 100 1 M18 145 1 M24 350 M16 8 8 100 M20 170 M16 100 M20 170 2 M10 10 9 60 2 M12 100 2 M14 170 2 M16 230 3 M6 7 M8 8 8 25 M10 35 M10 35 M16 60 M20 60 M6 M8 M10 M12 M16 M20 M...

Page 34: ...zh CHS 34 WILO SE 2022 06 Wilo PTC 40 C Wilo 6 12 Wilo...

Page 35: ...o Atmos GIGA I B 35 Wilo Wilo 1 1 5 1 1 2 1 11 3 1 12 1 14 O 1 13 3 1 Atmos GIGA I B 1 14 O 3 2 1 2 3 5 1 11 1 12 4 1 14 O 5 1 21 6 1 3 7 1 11 1 12 1 14 O 1 31 1 32 1 33 1 4 1 11 1 12 1 14 O 1 41 1 42...

Page 36: ...zh CHS 36 WILO SE 2022 06 13 2 www wilo recycling com...

Page 37: ...use and misuse 43 4 1 Intended use 43 4 2 Misuse 43 5 Product information 44 5 1 Type key 44 5 2 Technical data 44 5 3 Scope of delivery 46 5 4 Accessories 46 6 Description of the pump 46 6 1 Anticip...

Page 38: ...e device 2 Safety This chapter contains basic instructions for the individual life cycles of the product Failure to observe this information carries the following risks Danger to persons from electric...

Page 39: ...ell as specifications issued by the local energy supply companies Before commencing work disconnect the product from the mains and secure it against being switched on again Give personnel training on...

Page 40: ...ment Collect any leakage of fluids and operating fluids immediately and dispose of it ac cording to the locally applicable guidelines Tools and other objects should only be kept in their designated pl...

Page 41: ...rs of age as well as people with reduced physical sensory or mental capacities or lack of experience and knowledge if they are supervised or instructed on the safe use of the device and they understan...

Page 42: ...ure that the load is lifted vertically Prevent the suspended load from swinging Swinging can be avoided by using a second block and tackle The direction of pull of both block and tackles must be less...

Page 43: ...lation of the pump The base with the threaded holes is used for fixation only When standing freely the pump might not be sufficiently stable Never place the pump unsecured on the pump support feet 4 I...

Page 44: ...sion motor with anti con densation heater See chapter Anti condensation heater connection 5 Product information 5 1 Type key Example Atmos GIGA I 250 420 110 4 6 Atmos GIGA B 125 315 45 4 6 Atmos GIGA...

Page 45: ...uids Other fluids on request Special version or auxiliary equipment at additional charge Electrical connection 3 400 V 50 Hz Standard version 50 Hz version Electrical connection 3 380 V 60 Hz Partiall...

Page 46: ...the pump All the pumps described here are low pressure centrifugal pumps in compact construc tion design with a coupled motor The mechanical seal is maintenance free The pumps can be installed both d...

Page 47: ...ations for working with heavy loads 7 3 Safety DANGER Risk of fatal injury due to lack of protective devices Due to missing protective devices of the terminal box or in the range of the coup ling moto...

Page 48: ...mp in a readily accessible place This makes it easier to complete in spections maintenance e g mechanical seal change or replacement in the future Observe the minimum axial distance between the wall a...

Page 49: ...ly vertical installation is permitted Atmos GIGA B Permissible installation positions NOTICE Install monobloc pumps of the Atmos GIGA B series on adequate foundations or mounting brackets Fig 2 The mo...

Page 50: ...case of insulated systems only the pump housing may be insulated Never in sulate the lantern and motor Example of a foundation screwed connection D C E A B Fig 3 Example of a foundation screwed con ne...

Page 51: ...to be 3 4 times the cross section of the pipe For short pipes the nominal diameters must be at least those of the pump connec tions For long pipes determine the most economical nominal diameter in eac...

Page 52: ...hed Earthing must be appropriate for the drive and meet the relevant standards and regulations Earth terminals and fixa tion elements must be suitably dimensioned Observe the installation and operatin...

Page 53: ...y the PTC thermistor tripping unit accessory Standard pumps on external frequency converters If standard pumps are used on external frequency converters the following aspects have to be considered reg...

Page 54: ...tandard Remove connecting bridges Fig 5 Start via soft starter connection Fig 6 Table 4 Terminal assignment When connecting automatic switchgears observe the corresponding installation and operating i...

Page 55: ...g covers that were removed must be reinstalled An authorised technician must check the functionality of the safety devices on the pump and motor prior to commissioning WARNING Danger of injury due to...

Page 56: ...n noises and damage a minimum inlet pressure must be guaran teed at the suction port of the pump The minimum inlet pressure depends on the operating situation and the pump s duty point Accordingly the...

Page 57: ...in the inlet pipe For longer periods of non use and or danger of freezing drain the pump and se cure it against freezing After removing the pump store it in a dry and dust free place 9 5 Operation NO...

Page 58: ...ve the pump serviced and checked by the Wilo customer ser vice DANGER Risk of fatal injury due to electrical current Improper conduct when carrying out electrical work can lead to death due to electri...

Page 59: ...ere may be a slight amount of drip leakage during the running in period Even during normal operation of the pump it is normal for there to be slight leakage with the occa sional formation of drops In...

Page 60: ...t guard Replace the O rings in the cover groove and in the shaft sleeve groove 1 Completely screw in a cover screw Fig XII item 1 into each of the two press off drilled holes of the cover 2 Be sure th...

Page 61: ...tall the coupling guard metal sheets Fig XXIII 23 Connect the motor cable 10 2 2 Changing the motor Increased bearing noises and unusual vibrations indicate bearing wear The bearings or motor must the...

Page 62: ...Install the coupling guard metal sheets Fig XXIII 14 Connect the motor cable Always tighten screws diagonally Screw connection Tightening torque Nm 10 Post Size tensile strength class Impeller Shaft1...

Page 63: ...place motor motor impeller unit Incorrectly installed mech anical seal Remove the mechanical seal replace defective parts install mechanical seal in accordance to the instructions Cable terminal loose...

Page 64: ...lised service centre and re paired if necessary Impeller grinding Check faces and centrings and between lanterns and motor and lantern and pump housing clean if necessary Check the coupling and shaft...

Page 65: ...lve 1 32 Coupling guard 1 33 Lantern 1 4 Coupling shaft kit with 1 11 Nut 1 12 Conical spring washer 1 14 O ring 1 41 Complete coupling shaft 1 42 Circlip Table 7 Spare parts table 13 Disposal 13 1 Oi...

Page 66: ...these products at designated certified collection points only Observe the locally applicable regulations Please consult your local municipality the nearest waste disposal site or the dealer who sold t...

Page 67: ......

Page 68: ...Pioneering for You Local contact at www wilo com contact WILO SE Wilopark 1 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com...

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